Used Cimec America Filling Monoblock The Used Cimec America Model DPS 6/6/1C Filling Monoblock is an advanced isobaric bottling solution designed for the precise rinsing, filling, and capping of carbonated beverages. Engineered with industrial-grade stainless steel and featuring a robust mechanical architecture, this monoblock is custom-designed for small- to medium-sized beverage operations seeking reliability, hygiene, and consistent process control. This CIMEC monoblock integrates three essential stations into a compact, fully automated system. The configuration includes a bottle rinsing unit, an isobaric filling carousel, and a crown capping station, all enclosed within stainless steel safety guards with transparent access doors for operational monitoring and safety compliance. Isobaric Filling Technology and Construction The heart of Cimec America's used filling monoblock is its isobaric filling carousel, specifically designed for carbonated liquids such as beer, sparkling wine, kombucha, cider, and similar beverages that require careful handling to preserve carbonation and minimize product loss. The filling station is equipped with stainless steel isobaric valves connected to a pressurized product tank, ensuring precise equalization between the bottle's internal pressure and the product tank before the filling cycle begins. The isobaric filling method is characterized by maintaining a constant backpressure using CO₂ or other inert gases. This technology allows the product to enter the bottle under pressure, minimizing foaming and the risk of outgassing, which is critical for carbonated beverages. Filling is performed at a controlled rate, typically using a "level" principle in which the filling valve closes when the liquid reaches a predefined height inside the bottle, guided by dedicated overflow tubes. All product contact surfaces are made of high-quality AISI 304 stainless steel, ensuring full compliance with the health standards required in the food and beverage industry. The filling station is equipped with pressure gauges and safety valves, allowing for precise process adjustments and safeguarding both operator and product. The system accepts a range of bottle sizes from 0.22 liters to 1.5 liters, ensuring operational flexibility for various production formats. Bottle size changeovers are managed manually, with adjustable guides and supports. The monoblock is configured for the application of crown caps (26 mm diameter), using a dedicated capping turret with mechanical crown sorting and feeding. The design allows for precise and safe sealing, essential for maintaining carbonation and product integrity. Automation, utility requirements, and operational safety This Used Cimec America Filling Monoblock operates as a fully automated rotary triblock, requiring minimal manual intervention during normal production cycles. Mechanical synchronization ensures seamless bottle transfer between stations, supported by motorized conveyors and rotating stars for accurate positioning during rinsing, filling, and capping. The machine is powered by a three-phase electrical system (400V + N + T), with an installed power of 80 kW, which supports all drive motors, pneumatic controls, and auxiliary systems. Pneumatic requirements are managed via integrated solenoid valves and air lines, which operate within an operating pressure range of 1 to 8 bar. The equipment is also prepared for connection to a CO₂ or other counter-pressure gas supply, necessary for the isobaric filling operation. Safety is a key feature of the monoblock design. All moving parts are completely enclosed by stainless steel panels and polycarbonate windows, equipped with interlock switches on the access doors to immediately stop the machine in the event of unauthorized opening. Emergency stop buttons are positioned for immediate operator access, and cable routing is internally managed for both hygiene and safety. Operation and process control is via a classic control panel located on the side of the machine, equipped with buttons, selectors, and physical indicator lights. The control interface allows for start/stop, emergency stops, and manual overrides, in line with standard practices for reliable mechanical bottling equipment. Bottling Process and Maintenance Features The rinsing station uses stainless steel grippers to invert each bottle, exposing the interior to a dedicated spray nozzle for thorough rinsing with water or a sanitizing solution. Wastewater is collected in a dedicated drain pan located under the rinsing tower, preventing cross-contamination with the production area. The bottles are then automatically transferred to the filling carousel, where the isobaric process takes place. Each valve is designed for smooth and consistent operation, minimizing turbulence and product agitation. Fine-tuning mechanisms allow manual adjustment of filling height and pressure settings, adapting to variations in bottle format or beverage carbonation levels. After filling, the bottles are transported to the capping station. Here, the crown caps are sorted and fed via a mechanical channel to the capping head, which precisely positions and seals each cap with controlled force. The capping turret's robust design ensures reliable operation and repeatability over long production runs. Maintenance access is facilitated by the monoblock's open-frame base and large, clear access doors. Drive motors and gearboxes are mounted on the underside of the frame, easily accessible for inspection or replacement. Lubrication points, valve connections, and service lines are logically arranged for simple service and preventative maintenance. Cleaning-in-Place (CIP) routines can be performed via dedicated inlet and outlet connections on the product tank and filling circuit, although all adjustments and format changeovers are managed manually. The design philosophy prioritizes mechanical reliability and ease of use, without relying on complex electronics or touch-screen controls. The used Cimec America DPS 6/6/1C filling monoblock represents a reliable and technically mature solution for small and medium-sized beverage producers requiring consistent, high-quality bottling of carbonated products. The integration of isobaric technology, robust mechanical automation, and user-friendly maintenance features ensure the system delivers reliable service and superior beverage integrity across a wide range of formats and applications. This monoblock is ideal for operations where process repeatability, hygiene, and product preservation are paramount, all within a compact and affordable industrial package.