Description
Used RIVI 50-60-12 12,000 bph Filling Monoblock Technical specifications and operating details of the used RIVI filling monoblock The used RIVI 50-60-12 12,000 bph filling monoblock offers high efficiency and operational reliability thanks to its integrated bottling system. RIVI manufactured this machine in 2001, combining rinsing, filling, and capping functions in a single unit that optimizes both space and production times. As a result, the used RIVI filling monoblock is suitable for companies looking to seamlessly improve their bottling operations. Monoblock specifications and bottle formats The 50-60-12 model processes PET bottles with diameters ranging from 50 to 95 mm and heights ranging from 150 to 340 mm. Additionally, it supports 1.5 L, 0.7 L, and 0.5 L formats, enhancing flexibility for various production needs. Furthermore, it reaches a production speed of 12,000 bottles per hour, making it ideal for medium- to high-capacity production lines. The machine measures 5370 mm in length, 4070 mm in width, and 3000 mm in height, and weighs 20,000 kg. Furthermore, the system rotates clockwise, ensuring a continuous and uninterrupted production flow. Rinsing section In this section of the used RIVI filling monoblock, 50 grippers firmly hold the bottles by the neck, stabilizing them during the rinsing process. Each bottle receives a unique treatment, during which filtered water or a sanitizing solution removes dust and residue. Furthermore, the synchronized rotation system ensures that the rinsing covers all areas evenly, while the controlled drainage system effectively prevents liquid accumulation and contamination. As a result, this process thoroughly prepares the bottles for receiving the product without compromising quality. Filling Section The machine uses a gentle gravity-assisted vacuum filling system, ideal for still liquids such as still water. However, it also efficiently fills sparkling water while maintaining gentle pressure control, ensuring minimal gas loss. With appropriate modifications, it can handle certain types of soft drinks, making it versatile for a variety of production needs. The system employs 60 dedicated filling valves, which allow for precise product flow while preventing foaming or turbulence. Sensors continuously monitor and adjust the fill level, ensuring consistent quality even at high speeds. Capping Section The capping section relies on 12 heads to securely apply plastic screw caps. The machine includes an automatic cap feeder, with a hopper capacity of 10,000 to 13,000 caps, which supports Neck 1881, low-thread, and sport caps. First, the system automatically feeds and positions the caps over the bottles. Each head then tightens the caps with the correct torque, creating a hermetic seal that preserves both gas and product freshness. Furthermore, integrated sensors detect incorrect tightening and immediately report any errors. Thus, the system reduces waste while ensuring a reliable seal and operational efficiency. PLC and Electrical System The electrical panel is equipped with a Siemens S7 PLC, which offers precise control and advanced programmability. This system improves automation, allowing operators to easily monitor and adjust key production parameters for optimal efficiency. Energy Consumption and Documentation The used RIVI 50-60-12 12,000 bph filling monoblock operates with an 8 kW power supply, 380 V power supply, and a frequency of 50 Hz. Notably, the machine includes comprehensive safety features, technical manuals, and maintenance documentation. As a result, operators can quickly resolve any issues, minimizing downtime and maintaining optimal production efficiency. Operating condition and applications of the used RIVI filling monoblock. The used RIVI filling monoblock currently operates flawlessly and integrates easily into existing bottling lines. Although primarily designed for still and sparkling water, the machine can be adapted to fill some non-alcoholic beverages with appropriate modifications. Its versatility therefore enhances its value. Furthermore, its advanced design and optimized resource management make it an excellent choice for companies seeking to increase production capacity. In conclusion, the Used RIVI 50-60-12 12,000 bph Filling Monoblock offers a complete, efficient, and technologically advanced solution. As a result, it stands out as a reliable option for the beverage industry, where performance and consistency are paramount.