Technical Data Sheet

Product: Decoiler
Brand: Jorns
Model: PZSP 1500X3
Maximum Length: 1500 mm
Maximum Load: 3 tons

Technical Description

Things

The decoiler is a machine used for handling and unpacking reels of material, typically metal or paper, in industrial environments. The Jorns PZSP 1500X3 decoiler is designed to handle reels up to 1500 mm long and with a load capacity of up to 3 tons. It is equipped with mechanisms that facilitate material control and management during unwinding operations.

What is it for

The Jorns PZSP 1500X3 decoiler is mainly used for:

• Reel Unwinding: Allows you to unroll reels of material in a controlled and uniform manner, facilitating subsequent processing.
• Material Management: Facilitates the handling and positioning of reels during production processes, reducing the need for manual intervention.
• Production Line Support: Integrate into the production chain to ensure a continuous flow of material and improve operational efficiency.

How to use it

Using the Jorns PZSP 1500X3 decoiler involves the following steps:

1. Installation and Setup:

   • Positioning: Place the unwinding reel in a suitable position close to the work area, ensuring there is sufficient space for the reel to move.
   • Loading the Bobbin: Place the bobbin on the reel spindle. Make sure the bobbin is centered and securely fastened.

2. Operation Carrying Out:

   • Parameter Setting: Adjust the unwinding speed and tension according to material specifications and processing requirements.
   • Starting the Machine: Activate the unwinding reel to begin the unwinding process. Monitor the process to ensure the roll unwinds smoothly and evenly.
   • Material Inspection: Periodically check the material for creases or defects during the unwinding process.

3. Coil Management and Removal:

   • Process Pause: Stop the unwinding process when the spool is completely unwound or when it is necessary to change spools.
   • Removal: Remove the completed coil and replace it with a new one, if necessary. Make sure the area is clean and tidy.

Materials used

The Jorns PZSP 1500X3 decoiler is designed to work with coils of various materials, including:

• Metals: Steel, aluminum, and other rolled metals.
• Paper and Cardboard: For applications in the printing and packaging sectors.
• Other Laminated Materials: Plastic or composite materials, depending on the machine specifications.

Types of Decoilers

There are different types of decoilers, each designed for specific needs and capacities:

1. Manual Unwinders: They require manual intervention by the operator to load and unwind the reel.
2. Electric Unwinders: Equipped with electric motors for more precise control and greater efficiency during unwinding.
3. Pneumatic Unwinders: Use compressed air to operate, ideal for environments where electricity is unsafe.
4. Unwinding Reels with Tensioner: Equipped with automatic tensioning systems to maintain constant tension of the material during unwinding.
5. Modular Unwinders: They can be adapted and configured for different lengths and capacities, such as the Jorns PZSP 1500X3 model.

Maintenance of a Used Reel

To keep a used decoiler in good condition, it is important to follow these tips:

1. Lubrication and Cleaning:

   • Lubrication: Apply lubricants to moving parts and drive mechanisms to ensure smooth operation.
   • Cleaning: Remove dust, material residue and debris to prevent buildup and maintain operational efficiency.

2. Inspection and Control:

   • Component Check: Periodically check the condition of major components, such as the spindle, guides and motors, for signs of wear or damage.
   • Checking the Tension System: Make sure the tension system is working properly and that there are no alignment problems.

3. Functional Test:

   • Operational Testing: Perform regular tests to ensure that the unwinding system is operating smoothly and that the material is unrolling evenly.

4. Certifications and Safety:

   • Certification Check: Make sure the unwinding reel complies with safety regulations and has the necessary certifications.
   • Checking Safety Devices: Verify that the safety devices are functioning and that there are no risks for the operator.

Why it's better to buy used

Buying a used decoiler like the Jorns PZSP 1500X3 can offer significant advantages:

1. Cost Savings: The cost of a used reel is generally lower than a new one, reducing the initial investment.
2. Reliability: If properly maintained, a used reel can provide reliable and long-lasting performance.
3. Immediate Availability: Used reels are often available for immediate purchase, avoiding the wait for new models to be produced.
4. Resale Value: Used reels can maintain a good resale value, allowing you to recover part of your investment in the event of a future resale.

In short, the Jorns PZSP 1500X3 decoiler is a robust and versatile machine for handling reels of material. Purchasing a used model can be advantageous, provided the machine is well maintained and inspected, offering an economical and efficient solution for unwinding and material handling operations.