Technical Specifications & Performance Data The used Tetra Cap Applicator TCA45 is a robust, single-head cap applicator from Tetra Pak®, designed for reliable operation in beverage production environments and seamless integration into a used bottling line. Designed for continuous industrial packaging, it delivers consistent production with precise cap application after filling and before packaging. Manufacturer: Tetra Pak® Model: TCA 45 TETRA PACK Year of manufacture: 2004 Rated speed: Up to 7,500 bricks/hour Number of heads: 1 Cap type: OEM code 4 (according to manufacturer's specification) Direction of rotation: OEM code 0 (according to manufacturer's specification) Category: Capping machine / Cap applicator Positioning: Downstream of Tetra Pak filler, upstream of final packaging Container compatibility: Tetra Pak bricks with appropriate changeover parts Typical products: Water, juice, beer, wine and other still beverages Documentation: Manuals available Safety: Integrated safety features included Advanced Automation & Control Systems Designed around an industrial PLC with an intuitive HMI, the TCA45 facilitates stable and repeatable cap application. Recipe-based settings support format recall, and process alarms help operators maintain consistent performance. Torque control, cap presence verification, and fault diagnostics contribute to application quality and minimize rework in high-speed beverage production. PLC/HMI control for simple operation and monitoring. Automatic fault detection with troubleshooting guidance. Integration-ready I/O for synchronization with upstream fillers and downstream packaging. Electrical: Designed for standard industrial power supplies (details in manual). Machine guards with interlocking doors and emergency stop circuits. Production line integration capability. This cap applicator is well-suited for used or redesigned bottling line designs. It efficiently interfaces with infeed/outfeed conveyors, bottle orientors, fillers, and labelers, ensuring balanced line flow and minimized downtime. Compatible with Tetra Pak fillers. Ready for communication with line control and buffer management. Machine Condition & Maintenance History. The unit is currently being maintained, inspected, and serviced to verify key functions and safety systems. Wear components are inspected and adjusted as needed to align with expected performance up to 7,500 bricks/hour. OEM manuals are available to support commissioning, operation, and preventative maintenance programs. Operational Performance & Versatility Optimized for consistent, high-quality cap application, the TCA45 supports a wide range of beverage formats common in industrial packaging. With appropriate changeover parts, it can handle PET and glass bottles as well as aluminum containers, making it versatile for diverse production batches. Suitable applications: water, juice, beer, wine, functional beverages, and similar beverages. Stable cap application supports product integrity and shelf life. Gentle handling minimizes abrasion on the brick container. Reliable performance for medium-speed lines looking for a compact, single-head solution. Installation Requirements & Site Preparation For efficient commissioning, ensure the site is prepared for utility connections and line configuration. Machine footprint, infeed/outfeed conveyor heights, and cap feed path must be aligned with existing rinsing, filling, and labeling equipment. Electrical power supply per OEM manual; standard industrial 3-phase service. Compressed air for cap pick-and-place and actuator functions. Provision for a cap feed/sorting system and a chute (if not already present in the line). Stable, level floor with adequate access for operation and maintenance. Clear space above the machine for the integration of a cap conveyor or elevator. Safety Standards & Compliance Certifications. Designed with operator protection and hygienic operations in mind, the TCA45 includes interlocking guards and emergency buttons to enhance workplace safety. Cleanable surfaces and food-grade design practices support hygienic beverage production. Perimeter guards with interlocks on access doors Emergency stop devices at operator stations Risk reduction features consistent with common industry practices for capping equipment Hygiene-oriented design to integrate with bottling line cleaning protocols