Description
Technical Specifications and Performance Data This complete used glass bottle bottling line is configured for the production of crown-capped beverages and industrial packaging. It combines inspection, rinsing, filling, labeling, packaging, and end-of-line palletizing in a robust, pre-owned beverage production solution. Depalletizer: Kettner Pressant Universal (1N), 5 levels/min Empty bottle inspector (EBI): Krones Linatronic 731 M2, 700 bottles/min Rinser: CBI JetMatic, 72 nozzles, 670 bottles/min Filling/capping monoblock: O & H Hansa Ref C2932B 03, 600–660 bottles/min, 80/14 heads Bottle inspector 1: Heuft Spectrum TX Bottle heater: CBI MCC 2000 Labeler: Krones (Renner) Topmatic Type 071, 850 bottles/min Bottle inspector 2: Heuft Spectrum TX Shrink wrapper (overwrap): SMI SK 800F, 160 packs/min Wrap-around case packer: SMI WP 450, 45 cases/min Carton Divider: CBI Palletizer: Berchi Dinamatic PTF/2 Pallet Wrapper: Robopac Helix HS 30, 30 pallets/hr Pallet Coder: Logopak LOGO Conveyors + Controls: CBI Bottle Conveyors & Controls; CBI Case Conveyors; CBI Pallet Conveyors Case Scales: John White & Son Cartomat 2 Case Coder: Videojet Excel 100 Bottle Dryers/Blowers: Jetair Jet‑2; Sonic 150 Coolers: Geoclima 2 x TMA 2A450A EC‑34 Container Type: Designed for handling glass bottles Line Speed (Bottling): Up to 850 bottles/min (limited by downstream configuration) Advanced Automation and Control Systems The line integrates centralized controls from depalletizing to inspection, rinsing, filling, labeling, and packaging. Automation-ready subsystems support stable speeds from 160 packs/min on the wrap-around case packer to 850 bottles/min on the labeler, with efficient changeovers between operations. Safety interlocks, emergency stops, and guarding around rotating and moving systems enhance operator protection and reliable beverage production. Coordinated conveyor logic and accumulation for smooth product flow Automated inspection (EBI and post-label checks) for quality assurance Controlled thermal management via bottle heater to mitigate condensation Integrated pallet and case coding for end-of-line traceability Production Line Integration Capability This used bottling line is designed to operate inline from the depalletizer to the pallet wrapper, with modular stations for easy reconfiguration. The conveyor and control system supplied by CBI offers balanced accumulation capacity between processes to maintain bottle integrity and consistent productivity. Suitable for a range of crown-capped glass bottle applications in industrial bottling and beverage manufacturing. In-line, end-to-end glass bottle handling Monoblock filling/capping for a compact footprint and synchronized operation Multiple inspection points to maintain bottling and packaging quality Final packing of bundles and cases, palletizing, and wrapping for shipping Machine Condition and Maintenance History The line presents itself as a complete pre-owned glass bottling solution from recognized manufacturers. Components are arranged for immediate use in industrial packaging, with established models known for maintainability and spare parts availability. Operational Performance and Versatility With speeds of up to 850 bottles/min on the labeling and 600–660 bottles/min on the monoblock filling/capping, the system balances high productivity and quality control. The inclusion of two bottle inspection units and a bottle heater supports consistent label application and product presentation. Integrated shrink wrapping, wrap-around case wrapping, and pallet handling provide a fully consolidated machinery platform for beverage production. Crown-cap compatible glass bottling Two-stage inspection for empty and labeled bottles High-efficiency shrink wrapping and wrap-around packaging for cases Complete palletizing cell with stretch wrapping and coding Installation and Site Preparation Requirements The line is modular, cart-mounted, allowing for phased installation. Standard utilities are required for the bottling equipment, including electrical power, compressed air for actuators and packaging systems, and process water for rinsing and heater operation. Adequate space must be provided ahead of the depalletizer for feeding, accumulation, case packing, palletizing, and safe operator access. Utilities: Electricity, compressed air, process water Material flow: Bottle feeding from depalletizer to filling, labeling, and case/pallet line Provisions for coding and inspection stations Access for maintenance and format changeovers Safety Standards and Compliance Certification The line integrates guarding, interlocks, and emergency stop systems between machine groups to support operator safety and regulatory compliance. Stainless steel construction is used in critical food and beverage contact areas and washdown areas, supporting standard hygiene practices in the beverage manufacturing and industrial packaging industries. Machine guarding and safety interlocks Emergency stop circuits at key stations Hygienic design suitable for beverage applications Integrated quality control via inspection systems