Technical Specifications and Performance Data This used bottling line is a pre-owned Tetra Pak aseptic carton packaging solution configured for 200ml Slim packs. It is designed for industrial packaging and the production of dairy and juice beverages, offering reliable performance and efficient downstream management. Configuration: Tetra Pak TBA/19 200B Slim Filler + TSA21 Straw Applicator + TCP70 Wrapper + Conveyor Line + Line Controller & Paper Cart Production Rate: Up to 7,500 packs/hour Package Volume: 200ml Slim Filling Technology: Aseptic Container Type: Carton (Brick-Style Packs) Main Models & Part Numbers: TBA/19 200B (Dev. Step 010V), TSA21, TCP70 Operating Hours: 26,600 Approximate Years: 2000 Filler, 2008 Wrapper, 2000 Straw Applicator Advanced Automation & Control Systems The line features industrial automation architecture suitable for high-availability food and beverage operations. An assessment recommends a GE PLC platform on downstream equipment, with recommended PLC upgrades and I/O coverage to ensure long-term reliability. Control: Central line controller with integrated conveyor logic PLC/HMI: GE PLC upgrade recommended for DE modules Size Changeover: 200ml Slim changeover kit included; additional size components may be required for other sizes Safety: Guards and interlocks typical of aseptic packaging machines Production Line Integration Ability This pre-owned bottling equipment is designed to operate in-line from aseptic bottling to straw application and case packing. Conveyors ensure smooth transfer between machines, allowing for balanced production flow and efficient accumulation. In-line Operation: Filler → Straw Applicator → Packaging Machine Material Handling: Conveyor line integrated into line controller Application Range: Ideal for milk and juice in 200ml Slim cartons Scalability: Potential to adapt to additional carton sizes with appropriate changeover components Machine Status and Maintenance History The line was assessed after maintenance activities and prior to full recommissioning. The filler can operate until production switchover (water test completed). The downstream system (DE) powers up but requires further work before temperature rises and full operation is achieved. An overhaul is recommended, including replacement of components on the superstructure, machine body, jaw system, final folder, service unit, strip applicator, and electrical systems. Current Status: Under Maintenance/Refurbishment Condition Summary: Filler good to poor; DE in poor condition; overhaul recommended (6,000/8,000/12,000-hour packages) Operational Performance and Versatility Designed by Tetra Pak for aseptic beverage production, the line supports long-shelf-life products such as UHT milk and ambient juices. The TSA21 straw applicator enhances shelf convenience, while the TCP70 packer consolidates finished packages for distribution. This used bottling line offers cost-effective capacity for manufacturers seeking a compact aseptic carton packaging solution. Products: Milk, juices Aseptic Integrity: Designed for sterile filling and case sealing End-of-Line: Crate packing for efficient logistics Installation Requirements and Site Preparation The line must be installed on a level industrial floor, with adequate utilities and environmental controls for aseptic operations. Startup will require validation, cleaning systems, and qualified service support to achieve target output. Space: Adequate footprint for filler, DE, conveyors, and service access Utilities: Electrical power, compressed air, process water per OEM specifications Environment: Clean, controlled production area suitable for food operations Safety Standards and Compliance Certification The equipment is equipped with guards and interlocks compliant with industrial packaging machinery practices. Stainless steel and food-grade materials are used in product contact areas and hygienic areas to support beverage safety and sanitation programs. Operator safety: Protected enclosures and emergency stop circuits Hygiene: Food grade construction for beverage production Compliance: Built to industry standards for aseptic packaging PARTS LIST 1. Superstructure 3629800-0101 1PC UK REPL Cylinder 90239-0779 for LS cylinder 2. Machine body 90458-0256 1PC Drop chute Faulty connection proximity switch 980002-0000 1PC Missing paper brake 540719-0000 1PC Missing paper brake 980003-0000 1PC Missing paper brake 980004-0000 1PC Missing paper brake 90347-0054 1PC Missing paper brake 312115-0333 4PC Missing paper brake 312155-0327 2PC Paper brake missing 312318-0325 2PC Paper brake missing 315105-0146 4PC Paper brake missing Drive_unit 90044-0203 2PC Limit switch connection disconnected/defective Jaw_system. 441217-0000 4PC guide wear 441218-0000 4PC guide wear 441221-0000 8PC guide wear 441593-0000 8PC guide wear 315259-0102 8PC guide wear 90091-0106 8PC guide wear 441269-0000 2PC guide wear 441268-0000 2PC guide wear Final_folder 1284018-0001 1PC MU lowering device 1284005-0022 1PC MU pressure device 272045-0002 1PC hole on SLIDE SHEET 295307-0000 1PC broken protective tube 90110-0114 8PC heating element cable connection defective 90110-0116 8PC heating element cable connection defective Service_unit 266710-0000 1PC paper magazine brake wheel 321308-0202 4PC paper magazine brake wheel 576297-0000 1PC paper magazine plastic roller recovery 321313-0102 2PC paper magazine plastic roller recovery 70000210024 1PC water accumulator 3159152-0000 1PC water accumulator 3159153-0000 1PC water accumulator 312105-0376 2PC water accumulator 90277-0041 1PC hydraulic air filter missing Strip_applicator 90239-0816 1PC application unit overhaul 90189-0075 1PC application unit overhaul 90239-0489 1PC Application Unit Revision 1255941-0000 1PC Application Unit Revision 580330-0000 1PC Application Unit Revision 400828-0000 2PC Application Unit Revision 580322-0000 2PC Application Unit Revision 8. Electrical_equipment 3472832-0101 1PC GE PLC Update 90458-0376 1PC 1273559-0000 1PC 312105-0451 2PC 1273549-0000 1PC 1273563-0000 2PC 1273566-0000 2PC 1273738-0000 2PC 1273565-0000 1PC 312105-0464 2PC 90005-0116 4PC 1273648-0000 2PC 1273655-0000 4PC 1273711-0000 2PC 312105-0323 4PC 90458-0499 4PC 1273560-0000 2PC 1273564-0000 2PC 1273567-0000 2PC 1528269-0000 2PC 312105-0464 2PC 315105-0165 2PC 90214-0027 4PC 1273560-0000 1PC 1273567-0000 1PC 1528269-0000 1PC 1528419-0000 1PC 312105-0462 1PC 315105-0165 1PC 90214-0027 2PC 1273554-0000 1PC 1273555-0000 1PC 1273556-0000 1PC 1273557-0000 1PC 1273571-0000 2PC 1273573-0000 1PC 90458-0507 1PC 312105-0368 4PC 312115-0451 1PC 312318-0323 1PC 312318-0362 2PC 315105-0165 1PC 315221-0137 1PC 315705-0236 1PC 315753-0124 2PC 90458-2172 4PC 90141-0017 6PC 1273742-0000 1PC 1273558-0000 1PC 1273570-0000 1PC 1273882-0000 2PC 1528418-0000 1PC 90458-0494 2PC 90141-0017 1PC 90458-0564 1PC 312115-0372 1PC 1273553-0000 2PC 1273561-0000 2PC 1273711-0000 2PC 1273743-0000 2PC 1273744-0000 2PC 312105-0380 2PC 312105-0455 2PC 312105-0459 2PC 312115-0463 2PC 315105-0165 8PC 90214-0027 4PC