Detailed Technical Data Sheet – DIAMANTFILL DF2500 (Year: 2005)

Brand and Model:

• Brand: DIAMANTFILL

• Model: DF2500

• Year of production: 2005

Main features:

• Diamond wire speed: 0-40 m/sec

• Diamond wire length: 21-30 meters

• Engine power: 22 kW

• Power supply voltage: 400V / 50Hz

• Total weight: 6,000 kg

• Cutting dimensions: 4,000 x h 2,500 mm

Components and Structure:

• The machine's structure is made with a solid steel base that ensures stability and resistance during the cutting process.

• The diamond wire feeding system is precise and reliable, supporting smooth wire movement to ensure high-quality cuts.

• The 22 kW motor is designed to handle high loads and offers enough power to cope with intensive cutting operations, increasing productivity and reducing processing times.

• The machine's generous dimensions, 4,000 mm long and 2,500 mm high, allow it to work on large materials, such as marble, granite, ceramics and hard stones, ensuring versatility of use in various sectors.

Operating Procedure:
The DIAMANTFILL DF2500 is relatively simple to operate. The machine uses a diamond wire that moves at high speed (up to 40 m/sec) to cut rigid and large materials. The length of the diamond wire, which varies between 21 and 30 meters, allows for deep and highly precise cuts. The machine is designed to cut materials up to 2,500 mm thick.

Accessories and customizations:

• Diamond wire: Can be customized based on the type of material being worked. It is commonly used for cutting stone, marble, and ceramics.

• Cooling system: To ensure optimal operation and prevent overheating of the motor and wire, a liquid cooling system is often combined.

Workable materials:

• Marble

• Granite

• Ceramic

• Hard stone and other sturdy surfaces

Optimal usage parameters and mathematical formulas:
To determine the optimal usage parameters of a machine such as the DIAMANTFILL DF2500, it is important to consider:

• Cutting speed: The diamond wire speed can be adjusted between 0 and 40 m/sec. The ideal speed depends on the material being cut. A general formula that can be used to calculate the cutting speed is:

  v=d⋅ω2v = \frac{d \cdot \omega}{2}
  $v$ $=$ 2 d ⋅ ω ​Where

  • vv $v$ is the speed of the wire (m/sec),

  • dd $d$ is the diameter of the wire (mm),

  • ω\omega $\omega$ is the angular velocity (rad/s).

• Energy efficiency: The 22 kW motor is designed to provide optimal power, but energy consumption depends on the hardness of the material and the cutting speed setting. Overall efficiency can be improved with a suitable energy management system.

Maintenance and care of the machine:
To ensure that the DIAMANTFILL DF2500 functions correctly over time, it is essential to carry out regular maintenance:

1. Checking and replacing the diamond wire: The wire must be replaced periodically depending on wear.

2. Cleaning the cooling system: To prevent overheating, the cooling system should be cleaned frequently.

3. Lubrication of moving parts: The guides and components of the wire movement must be lubricated to reduce friction and wear.

How to understand if it is a good used machine:
When purchasing a used machine like the DIAMANTFILL DF2500, it is important to check:

• The condition of the diamond wire : a worn or damaged wire could compromise the quality of the cut.

• Engine health : Check whether the engine is running without excessive noise and overheating.

• Check the guides and movements : there must be minimal wear, with no play in the guides.

• Cooling system : must function properly to avoid damage during cutting.

Areas of use:
The DIAMANTFILL DF2500 is a highly versatile machine, primarily used for cutting hard and robust materials. It is used in:

• Marble and granite industry : for cutting stone slabs.

• Ceramics and stone materials : for precise cutting of ceramic tiles and blocks.

• Construction : for cutting hard and resistant building materials.

• Mining : For working with excavated materials and minerals.

Why buy used:
Buying a used machine like the DIAMANTFILL DF2500 is an excellent solution for companies looking for high performance without a large initial investment. Quality machines like this, if properly maintained, can continue to operate at high performance for many years, representing a safe and advantageous investment compared to purchasing a new, more expensive machine.

Conclusion:
The DIAMANTFILL DF2500, built in 2005, is a powerful and precise machine, ideal for cutting hard materials such as marble, granite, and ceramic. With adjustable wire speed and a powerful 22 kW motor, it is suitable for intensive operations in various industrial sectors. If well maintained, a used machine like this is an excellent choice for those seeking quality and high performance without the cost of a new machine.