Technical Summary and Scope of Application – ATES Giorgia 8000 bph The ATES Giorgia 8000 bph is a continuous-motion glass bottle washer and rinser, suitable for both returnable and new bottles. It is designed for stand-alone use or for seamless integration into existing or new bottling lines. Constructed primarily from AISI 304 stainless steel with plastic baskets and continuous-motion conveyor, the machine ensures robust performance with industrial-grade safety guards. Main Technical Data Type: Industrial glass bottle washer and rinser, suitable for recycled and new bottles. Nominal production capacity: up to 8,000 bottles/hour depending on the format, contamination level, and line configuration. Materials: AISI 304 stainless steel structure; plastic baskets; stainless steel inspection doors and windows. Mechanical Composition: Shelves, bottle racks, and automatic loading/unloading with push bars. Easy access for inspection and maintenance. Water Treatment: Hot water wash with caustic detergent (soda) followed by multi-stage rinsing. Installed electrical power: approximately 20 kW. Power supply: 400 V, three-phase, 50 Hz; 24 V auxiliaries; PLC/SCADA integration (Siemens, Omron, Allen-Bradley). Water consumption: 1.0–1.5 m³/h via 1″ G (BSPP) supply, minimum 1.5 bar. Drainage: Integrated rinse and tank drain via 2″ pipe. Compressed air: Operating pressure 6 bar; approximately 20 Nl/h; 1/4″ connection. Thermal energy: approximately 250,000 kcal/h (~291 kW) via dedicated heat exchanger, compatible with steam or hot water supply; typical wash temperature around 70 °C for the caustic phase. Filtration: Internal filtration plus 0.2 μm microfiltration for process water. Sanitization: Cleaning and sanitization phases including pre-wash and rinse, with detergent and disinfectant dosing; thermal insulation of tanks and pipes for energy efficiency. System architecture and process flow: Returnable bottle cycle (full wash and rinse). Automatic loading into baskets via push bars. Pre-wash spray to remove dirt and label residue. Immersion in a hot caustic bath to disintegrate adhesives and organic matter. Internal and external high-pressure washing via jet manifolds. Multiple recirculating rinses followed by a final rinse with clean water or potable/demineralized water. Continuous extraction of labels and debris with filtration to prevent clogging. New bottle cycle (rinse only). Spray pre-wash. Pre-treatment with detergent solution. Internal and external washing as needed. Multi-stage rinsing and transfer to filling or storage. Immersion and Label Management Phase Pre-wash and wash to remove labels and residues. Sequential immersion and spray jets with controlled dosage and temperature. Rinse water is recovered and recycled via collection tanks and purification filters. Mechanical Structure and Handling: Welded AISI 304 stainless steel frame with inspection and maintenance doors. Basket housing with shelves and supports for safe handling. Conveyors and push bar mechanisms for feeding and unloading. Multi-section stainless steel tanks, recirculation pumps, valves, and discharge circuits. Label removal mechanism and continuous filtration for high operational availability. Automation, Electrical, and Control: PLC-based control system (Siemens/Omron/Allen-Bradley or equivalent) with HMI interface. Configurable parameters: cycle time, temperature, water flow, chemical dosing. Integrated motor and pump monitoring with fault detection and thermal protection. Safety features: start/stop controls, emergency stops, interlocked safety guards. Compatible with SCADA/MES systems for integration with modern bottling lines. Performance, efficiency, and flexibility. Three integrated cycles for both returnable and new bottles. Multi-stage rinsing reduces water consumption while ensuring hygienic results. Energy efficiency thanks to the heat exchanger, insulated tanks, and water recirculation. The gentle handling path minimizes bottle impact and breakage. The modular design allows for stand-alone operation or integration into complete bottling lines. Safety and compliance. Complies with CE regulations with emergency stops and interlocked guards. Overload protection on moving parts. Easy access points for inspection and maintenance. The design emphasizes operator safety, cleanability, and quick maintenance. Summary: In summary, the used ATES Giorgia 8000 bph automatic bottle washer is an industrial-grade continuous-motion glass bottle washer, configured for rigorous cleaning performance and low operational overhead. With an integrated suite of washing, rinsing, and label removal systems, optimized utility consumption, and a robust mechanical structure, this machine represents an efficient solution for hygienic glass bottle preparation in beverage production environments. The combination of advanced process engineering and intuitive user controls ensures consistent results across a wide range of bottle types and production conditions.