Technical Data Sheet: Alesamonti Model MM60 CNC Boring Machine with BI Head and Spindle
Introduction
The Alesamonti Model MM60 CNC boring machine, equipped with the SELCA S 1200 control system and a double-spindle head, is a precision machine tool designed for complex, high-precision machining of large components. This 1990 model is a solid choice for shops requiring advanced milling and boring capabilities.
General Features
The Alesamonti MM60 CNC boring machine is characterised by technical specifications that highlight its capabilities and performance:
- Table Dimensions : 1500 mm x 7000 mm
- X-axis travel : 5000 mm
- Vertical stroke : 2000 mm
- Ram stroke : 900 mm
- Spindle Connection : ISO 50
These generous dimensions make the Alesamonti MM60 CNC suitable for machining large components and complex boring and milling operations.
Components and Structure
The machine is composed of several main components:
- Work Table : The 1500mm x 7000mm work table provides ample space to support large workpieces during machining.
- X-Axis and Vertical Travel : The 5000 mm X-axis travel and 2000 mm vertical travel allow for great freedom of movement and precision in machining.
- Ram Stroke : With a 900mm stroke, the ram allows for further adjustments for more precise machining.
- SELCA S 1200 Control System : The SELCA S 1200 CNC numerical control system manages the machine operations, allowing advanced programming and high precision.
- BI Mandrel Head : The BI mandrel head is designed to ensure stability and precision during machining, with an ISO 50 spindle connection for the use of variable sized tools.
Mechanical Characteristics
The mechanical characteristics of the Alesamonti MM60 CNC are:
- Precision : The CNC system and BI-spindle head contribute to precise and uniform machining.
- Robustness : Constructed from high-quality materials and designed to withstand heavy loads and intensive use, the Alesamonti MM60 CNC is a robust and durable machine.
- Versatility : The combination of long stroke and large work table makes it suitable for a wide range of industrial applications.
Usage Procedure
To use the Alesamonti MM60 CNC, follow these steps:
- Preparation : Make sure the machine is installed correctly and all components are in good condition.
- Setup : Use the SELCA S 1200 control system to program operations. Enter the workpiece dimensions and machining specifications.
- Positioning : Fix the workpiece on the worktable and adjust the positions of the axes and the ram as needed.
- Execution : Start the machine and monitor the machining process through the CNC system. Make any necessary adjustments to maintain accuracy.
- Final Inspection : Check the quality of the machined piece and ensure it meets the required specifications.
Matching accessories
The Alesamonti MM60 CNC can be combined with various accessories to expand its capabilities:
- Chuck Tools : Different tools compatible with the ISO 50 shank can be used to perform different operations.
- Additional Measuring Systems : To improve accuracy and monitor tolerances during machining.
- Support Devices : Accessories such as additional supports and vices can be used to better secure the workpieces during machining.
Formulas for Optimal Use
To optimize the use of the Alesamonti MM60 CNC, apply the following formulas:
- Cutting Speed (Vc): Vc = π × D × n / 1000
- D = Tool diameter (mm)
- n = Speed (rpm)
- Feedrate (f) : f = Vc / (n × D)
- Cutting Depth : Determined based on the component material and the tool used.
Workable Materials
The Alesamonti MM60 CNC can machine a variety of materials, including:
- Steel : For strong, durable components.
- Aluminium : For light and easily workable parts.
- Special Alloys : For applications requiring particular materials with specific properties.
Maintenance
To keep your Alesamonti MM60 CNC in good condition, follow these tips:
- Lubrication : Make sure all moving components are regularly lubricated to prevent wear.
- Periodic Check : Periodically check the alignment of the axes and the correct functioning of the CNC system.
- Cleaning : Keep your machine clean and free of debris to ensure optimal operation.
Evaluation of used cars
To evaluate whether a used Alesamonti MM60 CNC is in good condition, consider:
- Visual Inspection : Check the machine for signs of wear, damage, or undone maintenance.
- Test Run : Perform a test run to ensure that the machine is operating properly and that the CNC system is responding as expected.
- Documentation : Check for the availability of instruction manuals and maintenance records.
Sectors of Use
The Alesamonti MM60 CNC is used in various industrial sectors, including:
- Automotive Industry : For the machining of large mechanical components.
- Mechanical Industry : For the production of precision parts and structural components.
- Aerospace Sector : For high-precision machining of critical and complex parts.
Advantages of Buying Used
Buying a used Alesamonti MM60 CNC offers several advantages:
- Lower Cost : Used cars are generally cheaper than buying a new one.
- Immediate Availability : You can get your used machine faster than a new one.
- Reliability : The Alesamonti MM60 CNC is a well-proven and reliable model, with a long history of excellent performance.
In conclusion, the Alesamonti Model MM60 CNC boring machine, with the SELCA S 1200 system and dual-spindle head, is an excellent choice for those seeking precision and advanced machining capabilities at a reasonable cost. With its robust and versatile features, it is suitable for a wide range of industrial applications and offers significant advantages over purchasing a new machine.