Description
Sarcmi–Simonazzi Bluestar 90/15H p.110 Monoblock Rinser – Filler – Capper Monoblock – Complete Overview with new capping turret built in 2026 This Tribloc isobaric rotary rinser-filler-capper is a reconditioned, pre-owned solution designed for the production of PET beverages. Built in 1999 and completely overhauled in 2025/2026, it features a brand-new Adroit capping turret and Siemens automation. Designed for still water and carbonated soft drinks, the unit combines high productivity with precise counterpressure filling, making it ideal for modern industrial packaging plants and for upgrades of used bottling lines. Technical specifications and performance data General machine data Type: Rotary triblock with star transfer (rinser-filler-capper) Working direction: Counterclockwise Container material: PET Current format: 2,000 ml square bottle Machine pitch: 110 mm Maximum container height: 350 mm Rated speed: Up to 24,000 bph (reference 2.0 L) Hot filling: No | Aseptic: No CO2 system: Yes (isobaric/counterpressure filling) Worktop height: 1,100 mm Approx. dimensions: 8,000 × 5,600 × 2,500 mm Approx. weight: 7,500 kg Year of construction: 1999 | Major overhaul: 2025/2026 Rinser Brand: Simonazzi 100 grippers/grippers Filler Technology: Isobaric rotary filler (CO2 counter pressure) Number of filling valves: 90 Optimized for: still water and soft drinks (CSD) Capper New capping turret: Adroit (installed during overhaul 2025/2026) Number of capping heads: 15 Cap feeder: 2017 Utilities and electricity Power supply: 380 V – 3 Ph – 50 Hz Installed power: 23 kW Compressed air: 6 bar Advanced automation and control systems PLC: Siemens S7 HMI: Siemens operator panel for recipe management, diagnostics and format change support Process control: CO2 counter pressure filling for stable performance on carbonated beverages Documentation: Operation and maintenance manuals available Siemens control architecture supports consistent cycle synchronization between rinser, filler and Capper, improving uptime in pre-owned industrial packaging environments. Production line integration capability Upstream/downstream interfaces for conveyors in a used bottling line 110mm pitch aligned star transfer for format management Compatible with PET bottle feeding from depalletizer or blower (not included) Cap management via dedicated feeder (2017) to the new Adroit capping turret Typical connections: CO2 line for back pressure, product feed, CIP return/inlet, air and electricity This Tribloc is suitable for beverage plants looking for a compact rinser-filler-capper block to increase capacity or replace legacy equipment while maintaining high line efficiency. Machine Condition & Maintenance History Status: Ready for Use – Refurbished Primary Scope of Application: Overhaul 2025/2026 with the brand new Adroit capping turret Additional Notes: Cap feeder year 2017; Mechanical overhaul on main carousels Warranty: 12 months on replaced mechanical parts The refurbishment aims to ensure long-term reliability in pre-owned bottling operations, preserving the original isobaric filling performance of the Simonazzi Bluestar platform. Operational Performance and Versatility Products: Still Water and Soft Drinks (CSD) Target Speed: 24,000 bph with 2.0 L PET Bottle Geometry: Current configuration on 2.0 L square; Replacement parts may be required for other formats Process: Counterpressure filling ensures minimal loss of dissolved CO2 and foam control With 90 filling valves and 15 capping heads, the machine balances high productivity with controlled handling, supporting stable beverage production with PET containers. Installation and Site Preparation Requirements Electrical: 380 V, 3-phase, 50 Hz; Installed power 23 kW Pneumatics: 6 bar clean, dry air Process fluids: Product feed, CO2 feed for isobaric operation, and CIP connections per plant standards Layout: Approximately 8.0 × 5.6 m footprint; Allow adequate service clearance around rotating carousels Worktable: Height 1,100 mm; Counterclockwise operation for line layout planning For seamless integration into a used bottling line, ensure floors are level for rotating equipment, utilities are pre-positioned, and conveyors are aligned to the inlet/outlet heights of the Tribloc. Safety standards and compliance certification Standardized safety and protection devices per European Union standards No dedicated safety upgrade package declared; Purchasers must verify compliance with local regulations prior to commissioning