Technical Data Sheet: Ignis Double Head Reel

Introduction

The Ignis Double-Head Reel is an industrial tool designed for processing large coils and materials. This machine is particularly appreciated for its versatility and ability to handle heavy, bulky materials, making it an excellent choice for industries requiring robust and reliable equipment.

Machine Details

• Brand : Ignis
• Type : Double Head Reel
• Condition : Used, in good condition

Technical Specifications

1. Scope and Dimensions:

   • Maximum Capacity : Precise capacity specifications are not always publicly available, but double-headed reels typically support heavy loads, up to several tons.
   • Outer Diameter : Varies depending on the specific model and configurations. For a typical view, it may vary between 1000 mm and 1500 mm.
   • Internal Diameter : Depends on the size of the coils being treated, but generally ranges between 300 mm and 600 mm.
   • Drum Length : Often designed to handle variable drum lengths, up to 800mm or more.

2. Features and Components:

   • Structure : Made of sturdy steel for strength and durability. The double-head structure allows for efficient handling of two coils simultaneously.
   • Motorized Head : Each head is equipped with a motor to operate the winding and unwinding of the materials.
   • Expansion System : May include a hydraulic or pneumatic expansion system to accommodate various coil diameters.
   • Braking System : Includes adjustable braking mechanisms to manage material tension during operation.

Use and Operating Procedure

1. How to Use:

   • Preparation : Make sure the reel is mounted correctly and the electrical power system is operational.
   • Loading the Material : Place the rolls on the supports, making sure they are well aligned and secured.
   • Starting the Machine : Use the control panel to start the head motors. Adjust the voltage and speed according to the material type and job specifications.
   • Winding/Unwinding Operations : Monitor the process to ensure the material is wound or unwound smoothly. Adjust parameters as needed.

2. Matching Accessories:

   • Advanced Control Devices : For more precise control, voltage measurement and control systems can be added.
   • Cooling System : If the material being machined tends to overheat, a cooling system can be integrated to maintain the quality of the work.

Optimal Usage Parameters

1. Formulas for Load Capacity:

   • Maximum Load Capacity : C=PmaxFC = \frac{P_{\text{max}}}{F} $$C$$ $$=$$ F P max ​​where CC $C$ is the load capacity, PmaxP_{\text{max}} $P$ max ​​is FF $F$ is the safety factor. Make sure the load capacity does not exceed the limits specified by the manufacturer.

2. Voltage Regulation:

   • The tension of the material can be adjusted via the braking system. Monitor the process and make any necessary adjustments to maintain the quality of the winding or unwinding.

Workable Materials

• Material Types : Suitable for bobbins and threads made of various materials, including metals, plastics, and fabrics. The specific configuration of the reel will determine the exact materials it can handle.

Maintenance

1. Regular Checkup and Inspection:

   • Components and Structure : Regularly check the condition of the frame, motors, and braking systems. Look for signs of wear or damage.
   • Lubrication : Apply lubricant to moving components to ensure smooth operation and prevent excessive wear.

2. Cleaning:

   • Debris Removal : Keep the reel clean of dust and debris that may interfere with operation.

Used Appraisal

1. General Conditions:

   • Inspection : Visually and operationally inspect the reel to ensure that all functions are operational and that there are no signs of structural damage or malfunctions.

2. Operation:

   • Operation Test : Perform a test to ensure that the motorized heads and braking system are functioning properly.

Sectors of Use

• Metal and Plastic Processing Industry : Used for handling and processing metal and plastic coils.
• Manufacturing Sector : Suitable for applications where large rolls need to be handled during the manufacturing and packaging process.

Advantages of Buying Used

1. Lower Cost : Purchasing a used reel can cost significantly less than a new one, offering an economical option for businesses.
2. Reliability : A used reel, if well maintained, can offer reliable and long-lasting performance.
3. Immediate Availability : Often, a used reel is available immediately, reducing the waiting time compared to purchasing a new machine.

The Ignis Double-Head Reel is a robust and versatile piece of equipment, designed to handle large volumes of material with efficiency and precision. With proper maintenance and a thorough inspection, this used reel can be an excellent solution for your industrial needs.