LC553 Used bottling line for champagne, sparkling wine and still wine 4000 bph

Price: 1.300.000,00 1300000
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Description

Used bottling line for champagne, sparkling wine, and still wine, 4,000 bph. Product compatibility and filling technology. This bottling line processes still wine, sparkling wine, and champagne with high efficiency. Specifically, it handles only glass bottles and uses an isobaric filling system, which ensures precise control when filling pressurized liquids, such as sparkling wines. As a result, wineries producing multiple types of wine with different physical and chemical properties can rely on this line for consistent and adaptable operation. In other words, the system meets the different product needs without compromising output quality. Output performance based on bottle format. Depending on the bottle format, the line offers different outputs. It processes 0.20 l bottles and 0.375 l bottles at 4,500 bottles per hour. Meanwhile, it handles 0.75 l bottles at 4,000 bottles per hour, and 1.5 l bottles at 2,000 bottles per hour. Therefore, this production speed is suitable for medium-sized wineries requiring flexibility while maintaining industrial performance. Commissioning, autonomy, and immediate availability. Technicians installed the line in 2022. Since then, it has operated for 1,800 hours and produced approximately 2,400,000 bottles. The system continues to run in production, meaning it remains in good operating condition. Furthermore, its immediate availability offers an advantage to wineries requiring rapid implementation. For this reason, buyers can integrate the equipment without significant downtime. Primary bottling block: depalletizing, rinsing, filling, and capping. The process begins with a Duetti Packaging model M depalletizer, which automatically feeds empty bottles into the system. Next, the GAI monoblock, model 4033RES-HP-A01, performs rinsing, filling, and capping in a single integrated unit. The two-stage rinser (water + gas) uses 16 grippers to sanitize the bottles. A high-pressure electropneumatic filler with 24 valves performs isobaric filling. Specifically, the three-head rotary capper applies straight caps, champagne-style mushroom caps, plastic closures, and aluminum screw caps. Furthermore, the monoblock includes multi-format screws, motorized guide adjustments, dummy bottles for internal sterilization of the rinser, and a solenoid valve kit to switch between gas and cleaning liquid inlets. Overall, this configuration offers high precision, minimal changeover times, and excellent bottle handling. CIP and quality control: cleaning and inspection systems To maintain hygiene, the WIN&TECH CIP unit, model Win&Guard C 23.05, manages automatic cleaning via a steam-water heat exchanger and a three-stage filtration system on two independent circuits. Furthermore, this system allows operators to sanitize internal components between production cycles without disassembling them. At the same time, the CMP inspection unit, model CV-MUF108, performs continuous quality control. More specifically, it detects anomalies in the fill level and placement of the caps in real time. Thus, the system ensures regulatory compliance and the integrity of the final product. End-of-line processing: drying, cap application, and labeling. A NERI MA03 dryer removes external moisture from each bottle before the next stage. Next, the ROBINO & GALANDRINO cap applicator, model ZENITH F 3/18 Ottico DC, applies and finishes the caps using three separate turrets. The first turret aligns the bottles and caps with six heads; the second turret folds the caps with six pneumatic heads; and the third turret smoothes them with another six pneumatic heads. Meanwhile, the MAKRO rotary labeler, model MAK-3 8P UA4 L4 CO1, handles labeling with four self-adhesive stations and motorized adjustment on three axes. The labeler applies front labels, back labels, collars, and medallions. Importantly, it includes a built-in setup for laser marking. This end-of-line configuration ensures precise capsule application, reliable labeling, and optimal presentation for bottling high-end wines

Specific details

Continent Europe
Nation Italy
Veneto Region
Province of Verona

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Listing Details

Ad ID 103403
Used Line Category

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