Description
Technical specifications and performance data This rotary blow-fill-capping monoblock is designed for handling high-quality PET bottles and beverage production. Manufactured by Krones, it integrates a Contiform S8 stretch forming section with a Mecafill filling block and a Krones capping unit, offering efficient performance for still and sparkling water. Designed for industrial packaging environments and suitable for integration into an existing bottling line or as a stand-alone second-hand system, it combines precision, reliability, and a small footprint. Manufacturer: Krones Model configuration: Contiform S8 + Mecafill (integrated tri-bloc) Year of manufacture: 2004 Maximum speed: Up to 12,800 bottles per hour Bottle material: PET Current bottle formats: Compatible with 0.5 L, 1.0 L, 1.5 L formats Maximum bottle height: 350 mm Rotation/working direction: Clockwise Neck type: Alaska Blow moulds: 8 cavities Grippers (in/out): 8 Mandrels: 220 Blow pressure: 40 bar Power supply: 400 V, 3 PH, 50 Hz Control systems: Siemens PLC with Krones HMI Advanced automation and control systems The monobloc integrates an integrated automation suite designed to simplify operation and reduce changeover times. The Siemens PLC platform coordinates the stretch forming, filling, and capping phases, while the Krones HMI provides intuitive process visualization, recipe selection for multiple bottle formats, and operator diagnostics. The rotary motion ensures smooth container transfer between stations, minimizing scratches and misalignments. Electronic setpoints for speed and temperature profiles improve consistency across shifts and batches. Safety interlocks and protected access points support reliable operations during beverage production. Production line integration capability Designed for seamless integration, this monoblock can operate inline with the upstream preform infeed and downstream conveyors, labelers, inspection machines, and secondary packaging machines. It adapts to modern beverage production plants and industrial packaging layouts, supporting flexible format changeovers between 0.5L, 1.0L, and 1.5L PET bottles. The integrated design reduces the footprint and transfer points compared to separate machines, improving efficiency in both new installations and upgrades to a used bottling line. Machine Condition and Maintenance History The machine is overhauled and guaranteed, ready for operation with compatible spare parts available. It is supplied in excellent working condition, tested, and ready for immediate use. A 6-month warranty underscores its reliability and offers additional reassurance to buyers of used equipment. Operational Performance and Versatility This tri-bloc configuration is optimized for bottling water, including still and sparkling products. The 8-mold blow-forming section provides stable output, while the Mecafill block ensures consistent filling accuracy. The Krones capping unit matches the Alaska neck type commonly used in PET water applications, promoting a tight seal and line stability. The system's rotating architecture reduces handling stress, supports high line efficiency, and helps maintain bottle integrity across multiple formats in beverage production. Installation Requirements and Site Preparation: Installation requires a stable industrial floor and sufficient space for access to the rotating monoblock, routine maintenance, and format changeovers. Utilities include a 400V, 3-phase, 50Hz power supply and adequate compressed air for high-pressure forming at approximately 40 bar. Standard process air and utility connections are provided to ensure continuous operation and maintain stable blowing and filling performance. Safety Standards and Compliance Certifications: The monoblock is equipped with perimeter protection, interlocking access doors, and emergency stop stations, compliant with modern standards for beverage bottling machines. Hygienic design principles and stainless steel surfaces in contact with the filling environment support food and beverage safety. User-friendly controls and clear HMI alarms contribute to safe and efficient daily operations in demanding production environments.