Technical Data Sheet

Product: Complete Modular System with Suspended Hoists
Brand: Konecranes
Single Hoist Capacity: 500 kg
System Type: Complete with guides and hoist
Modularity: Yes

Technical Description

Things

A complete modular suspended hoist system is a lifting system designed to handle and move heavy loads within industrial or warehouse spaces. This type of system consists of suspended hoists mounted on guides and hoist trolleys, allowing for the lifting and transport of materials with a maximum capacity of 500 kg per hoist.

What is it for

The complete modular suspended hoist system is used for:

• Lifting and Moving Loads: Allows you to lift and transport heavy loads within a work area, improving handling efficiency and safety.
• Materials Handling: Facilitates the management and movement of materials and equipment in industrial environments, such as factories, warehouses, and workshops.
• Replacement and Maintenance: Allows you to lift and move heavy components during maintenance or replacement operations on machinery and equipment.

How to use it

Using the modular suspended hoist system involves the following steps:

1. Installation and Configuration:

   • Installing the Guides and Hoists: Install the guides and hoists in the desired layout within the workspace. Make sure they are properly secured and aligned.
   • Positioning the Hoists: Mount the hoists on the guides so that they can move freely along the tracks.

2. Load Preparation:

   • Capacity Check: Ensure that the weight of the load does not exceed the rated capacity of the hoist (500 kg).
   • Securing the Load: Use proper lashing and lifting equipment to secure the load to the hoist.

3. Lifting and Transport Operation:

   • Hoist Check: Check that the hoist and steering system are functioning properly before starting operation.
   • Lifting the Load: Use the hoist controls to lift the load and move it along the rail. Monitor the movement to ensure the load is held securely and without swaying.

4. Load Removal and Placement:

   • Positioning: Once the desired position is reached, carefully lower the load and remove it from the hoist.
   • Inspection: After use, inspect the system for any signs of wear or damage.

Materials used

Konecranes overhead hoist systems can be used with a variety of materials and loads, including:

• Metals: Steel, aluminum, cast iron.
• Industrial Components: Machinery, equipment, spare parts.
• Building Materials: Blocks, panels, structures.
• Miscellaneous Loads: Objects of varying shapes and sizes, provided that the weight does not exceed 500 kg per hoist.

Types of Suspended Hoist Systems

There are different types of suspended hoist systems, each designed for specific needs and applications:

1. Manual Hoists: Operated manually via a system of pulleys or levers.
2. Electric Hoists: They use electric motors for the automatic lifting and movement of loads.
3. Pneumatic Hoists: These operate with compressed air and are suitable for environments where electricity is unsafe.
4. Chain Hoists: These use a chain to lift and lower loads and can be manual or motorized.
5. Wire Rope Hoists: These use steel wire ropes to lift loads and are typically more robust for heavier loads.

Maintenance of a Used System

To keep a used hoist system in good condition, follow these tips:

1. Lubrication and Cleaning:

   • Lubrication: Make sure all moving parts, such as guides and hoists, are well lubricated.
   • Cleaning: Regularly remove dust, dirt and material residue from the guides and hoists.

2. Inspection and Control:

   • Component Check: Periodically check the condition of hoists, guides and hoists for signs of wear or damage.
   • Check Cables and Chains: Inspect cables or chains for wear or breaks and replace if necessary.

3. Functional Test:

   • Operation Tests: Conduct regular tests to ensure that all hoists and lifting systems are operating properly and without problems.

4. Certifications and Safety:

   • Check Certifications: Ensure that the system complies with safety regulations and has the necessary certifications.
   • Safety Systems Check: Verify that all safety devices, such as brakes and alarms, are operational.

Why it's better to buy used

Buying a used overhead hoist system can offer significant advantages:

1. Cost Savings: The cost of a used system is generally lower than a new one, significantly reducing the initial investment.
2. Reliability: If properly maintained, a used system can offer reliable performance and a long life, ensuring good value for money.
3. Immediate Availability: Used systems are often available for immediate purchase, avoiding the long wait for a new system.
4. Resale Value: Used equipment can retain a good resale value, allowing you to recoup some of your investment in the event of a future resale.

In short, the complete modular Konecranes suspended hoist system is an efficient solution for moving heavy loads in industrial environments. Purchasing a used model can be a cost-effective option if the system is well maintained and inspected, offering an excellent opportunity to improve lifting and transport operations at a lower cost.