Fanuc Robotic Cell for MIG-MAG Welding

Brand : Fanuc
Model : Arc Mate 100iB
Condition : Used machine in excellent condition, ready for use.

Visual Description

The Fanuc Arc Mate 100iB robotic cell features a robust, industrial design, featuring the signature green and yellow paint finish of Fanuc machines. The structure comprises a well-proportioned robot with an articulated arm that allows for wide movements and precision during welding operations. The rotary table station, equipped with a double lathe, is efficiently integrated, providing a versatile work area.

Main Components

1. Robot Arc Mate 100iB : The heart of the island, designed specifically for welding applications.
2. RJ3iB Controller : Advanced control system that manages the operations of the robot and stations.
3. Rotary Table Station : Allows easy access to the workpiece, improving welding efficiency.
4. Brushless Electric Motors : They offer high performance and reduced maintenance thanks to their efficiency.

Measurements and Technical Specifications

• Range : 1373 mm
• Wrist load : 6 kg
• Tip Light : 1600 mm
• Table Rotation : 1000 mm
• Maximum load capacity at the rotation axis : 500 kg per station
• Overall Dimensions : To be confirmed based on specific installation.

Mechanical Characteristics

The Arc Mate 100iB is designed to deliver high speed and precision in welding applications. Its 6 kg load capacity allows it to handle various types of electrodes and tools, making it versatile for a variety of applications. Brushless motors ensure quiet operation and low energy consumption.

Usage Procedure

Using the Fanuc Arc Mate 100iB robotic cell requires a few key steps:

1. Workplace Preparation : Make sure the work area is clear of obstacles and well lit.
2. Robot Setup : Configure the robot using the RJ3iB controller to select the desired welding program.
3. Loading the Material : Place the piece to be welded on the turntable, making sure it is well secured.
4. Starting the Process : Perform a test to ensure all settings are correct, then start the welding cycle.
5. Monitoring : During the process, monitor the robot's operation and intervene if necessary.

Compatible Accessories

The Fanuc robotic island can be enhanced with various accessories, including:

• Welding Tools : Compatible with various welding techniques, such as MIG, MAG and TIG.
• Safety Systems : Barriers and sensors to ensure safe operation.
• Automation Devices : To further improve the efficiency of the production line.

Optimal Use Parameters

To maximize the efficiency of the robotic cell, mathematical formulas relating to power and flow rate can be considered. For example:

• Flow Rate Calculation : P=F×dtP = \frac{F \times d}{t} $$P$$ $$=$$ t F × d ​Where PP $P$ is the power (W), FF $F$ is the applied force (N), dd $d$ is the distance traveled (m) and tt $t$ is the time (s).

Workable Materials

The Fanuc Arc Mate 100iB robot is capable of welding a variety of materials, including:

• Stainless steel
• Carbon Steel
• Aluminum

Maintenance

To ensure optimal operation, it is recommended to:

• Perform Regular Maintenance : Frequent checks on joints and motors.
• Cleaning Components : Keep the robot paths and turntable clean.
• Update Software : Make sure your RJ3iB controller is always up to date.

Safety Regulations

The robotic island must comply with relevant safety regulations, including:

• Safety Sensors : To detect the presence of operators in the work area.
• CE Certifications : Verify that the machinery complies with European safety standards.

Evaluation of Good Used

When considering purchasing a used robotic cell, it is important to:

• Check the Operating Hours : The higher the number, the greater the risk of wear.
• Inspect General Condition : Assess for any signs of damage or wear.
• Request Documentation : Maintenance manuals and reports are essential.

Sectors of Use

The Fanuc Arc Mate 100iB robotic island is ideal for:

• Automotive Sector : Welding of vehicle components.
• Metalworking Industry : General Welding Applications.
• Shipbuilding : Welding of metal structures.

Advantages of Buying Used

Buying a used robotic island like the Fanuc Arc Mate 100iB model offers significant advantages:

• Economical savings : Reduced prices compared to new models.
• Brand Reliability : Fanuc is synonymous with quality and durability.
• Readiness for Use : Available for operation immediately.

For more information or to arrange a visit to the Fanuc Arc Mate 100iB robotic cell, contact us!