USED ​​AGIE BRAND ELECTRO-EROSION MACHINE. MODEL EDM-D. YEAR OF CONSTRUCTION 2002. MAXIMUM PIECE DIMENSIONS 500X200X240. MAXIMUM WEIGHT 100KG. MACHINE WEIGHT 450KG

Technical Data Sheet for the "AGIE" Electroerosion Machine, Model EDM-D

Brand : AGIE
Model : EDM-D
Year of construction : 2002
Maximum workpiece dimensions : 500 x 200 x 240 mm
Maximum workpiece weight : 100 kg
Machine weight : 450 kg
Type of EDM : Wire EDM (Electrical Discharge Machining)
Control system : CNC (Computer Numerical Control)
Dielectric reservoir capacity : Variable specification (usually integrated)
Machining accuracy : ±0.005 mm
Supply voltage : 400V, three-phase
Software : AGIE proprietary system for managing machining paths and sequences
Accessories : Dielectric filtration system, cooling unit, interchangeable electrodes

Technical Description

What is the "AGIE" EDM-D model electrical discharge machining?

AGIE EDM-D is a highly specialized machine tool used for machining conductive materials using the electrical discharge machining (EDM) process. This method removes material using controlled electrical discharges between an electrode and the workpiece, immersed in a dielectric fluid. EDM-D is widely used in industries requiring extreme precision, such as mold making, high-precision tooling, aerospace, and automotive components.

What is it for?

AGIE EDM-D is primarily used for complex, high-precision machining of materials that are difficult to machine using conventional methods, such as hardened steel, titanium alloys, carbides, and other hard materials. It is ideal for creating deep cavities, complex profiles, small-diameter holes, and intricate geometries in components where precision and surface finish are crucial.

How to use it?

1. Preparing the Piece:

   • Mount the workpiece on the machine table, making sure it is securely fastened and aligned.
   • Define the machining program using CNC software, importing the CAD drawing, or manually creating the electrode path.

2. Setting the Electrode:

   • Select the appropriate electrode (usually copper, graphite, or tungsten) and mount it on the machine head.
   • Adjust the distance between the electrode and the workpiece according to the type of machining and the required precision.

3. Dielectric Setting:

   • Check the level and quality of the dielectric fluid in the tank. The dielectric must be clean and free of impurities to ensure the quality of the work.
   • Start the dielectric filtration and cooling system.

4. Execution of the Processing:

   • Start the EDM cycle via the CNC control. Monitor the machining process via the display to ensure the process is running as expected.
   • The material will be slowly eroded along the programmed path, with the dielectric fluid washing away any debris produced during processing.

5. Quality Control:

   • Once the process is complete, remove the piece and check the dimensions and surface quality using high-precision measuring instruments.
   • Perform any finishing work or adjustments, if necessary.

Materials Used

The AGIE EDM-D EDM machine is designed to work on a wide range of conductive materials, including:

• Hardened Steel : Ideal for the production of molds and tools that require high hardness and precision.
• Tungsten Carbide : Used in applications where wear resistance and durability are required.
• Titanium Alloys : Lightweight and strong material used in sectors such as aerospace and the production of high-performance components.
• Copper and Graphite : Used as electrode materials, due to their conductivity and ease of workability.

Types of Electrical Discharge Machining

• Wire EDM : Uses a thin wire as an electrode, ideal for cutting complex contours and profiles on metal parts.
• Die Sinking EDM : Uses a shaped electrode to erode the desired shape directly into the workpiece.
• Hole Drilling EDM : Designed to make small diameter holes with extreme precision.

Maintenance

1. Cleaning:

   • Clean the machine regularly, removing any processing debris and checking the condition of the dielectric filters.
   • Make sure the dielectric reservoir is always clean and free from contamination.

2. Electrode Control:

   • Check the condition of the electrodes after each job. Worn electrodes must be replaced to maintain the quality of the work.
   • Monitor wire wear in wire EDM and replace when necessary.

3. Lubrication and Mechanical Components:

   • Follow a lubrication schedule for all moving mechanical parts, such as guides and bearings.
   • Periodically check the tension of the belts and the condition of the motors.

4. Cooling System Check:

   • Make sure the dielectric cooling system is working properly to avoid overheating and ensure machining accuracy.

Why You Should Buy a Used "AGIE" EDM-D EDM Machine

1. Precision and Reliability : The AGIE EDM-D is a machine renowned for its precision and reliability, even after years of use, thanks to the AGIE brand's build quality.

2. Economic Savings : Buying a used machine represents an opportunity to save significant money compared to buying a new machine, while maintaining a high level of performance.

3. Adaptability and Versatility : This model can work on a wide range of materials and complex geometries, making it suitable for various industrial applications.

4. Support and Spare Parts Available : Despite its age, AGIE offers good technical support and spare parts availability, ensuring operational continuity.

5. Resale Value : AGIE machines maintain a good resale value, making purchasing a used model a safe long-term investment.

This guide provides all the information you need to get the most out of your AGIE EDM-D, ensuring optimum performance and a long machine life.