The Mikron Mill E 500 U is a 5-axis CNC machining center that represents an extremely versatile solution for those seeking precision, speed, and reliability in their production process. This model, built in 2017 , offers advanced technology and a robust mechanical structure, making it particularly suitable for high-precision machining in the industrial sector, from precision mechanics to the production of complex components in various materials.
Visually, the Mikron Mill E 500 U is compact yet imposing, weighing 6 tons to ensure stability even during intensive machining. One of its main features is the 500 mm diameter swivel rotary table , which allows for extremely precise machining of large workpieces thanks to the ability to move the workpieces continuously along five axes. The machine has a travel of 500 mm on the X-axis , 450 mm on the Y-axis , and 400 mm on the Z-axis , offering a large work area that allows for machining medium to large workpieces.
The heart of the machine is the high-speed spindle , capable of reaching up to 20,000 rpm , making it perfect for machining materials such as aluminum, steel, titanium, and light alloys. The high rotation speed allows for extremely precise and rapid milling operations, reducing production times and improving the quality of the finished product.
The Mikron Mill E 500 U is equipped with an automatic tool magazine with a capacity of 60 tools , allowing for considerable flexibility during complex operations. This means that several machining operations can be performed in a single cycle without the need to stop the machine to change tools manually. The Heidenhain ITNC 530 FS is the numerical control system used, known for its reliability and precision in managing 5-axis machines.
This configuration allows for exceptional flexibility, especially in sectors where precision and high speed are essential, such as the machining of molds, aeronautical or mechanical components.
The Mikron Mill E 500 U is intuitive to use for experienced operators, thanks to the Heidenhain ITNC 530 FS , which allows for fast and precise programming. The swivel rotary table allows the workpiece to be positioned at different angles, facilitating complex machining operations without having to constantly reposition the workpiece manually.
To optimize machine performance, it is important to set the cutting parameters correctly. For example, the cutting speed ( Vc ) can be calculated using the following formula:
Vc=π⋅D⋅n1000Vc = \frac{\pi \cdot D \cdot n}{1000}
Where:
Machine maintenance is simplified by automatic lubrication systems, which ensure proper lubrication of critical components, reducing wear and extending the life of the spindle and other mechanical components. Cleaning the work surface and periodically checking the spindle cooling system are also essential to ensure optimal and continuous machine operation.
The Mikron Mill E 500 U can be integrated with a range of accessories, including angle heads for milling operations on inclined planes and extraction systems for dust and chip control. Furthermore, thanks to its ability to handle large tools, it can be used in combination with special cutters for customized machining.
This machine is ideally suited to a wide range of industries, including aerospace, mold and die making, precision engineering, and automotive component manufacturing. Its five-axis continuous machining capability offers a flexibility rarely found in other machines, allowing complex geometries to be machined in a single operation, reducing machining times and production costs.
Purchasing a used machining center like the Mikron Mill E 500 U represents an incredible opportunity. Although the machine is from 2017 , its advanced technology still makes it competitive with newer models. The fact that it has already been in use allows for a significant reduction in the purchase price, without sacrificing the quality of the workmanship. Furthermore, regular maintenance and thorough inspection of its components ensure that this machine will continue to deliver excellent performance for many years to come.
In conclusion, the Mikron Mill E 500 U is a machining center that combines precision, speed, and flexibility, making it an ideal choice for those seeking a superior-quality used machine. Thanks to its robustness, its ability to work on five continuous axes, and its ability to handle complex tools, this model offers high performance in a wide range of industrial applications.
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