Used Tetra Pak A1 – Tetra Classic Aseptic (TCA) Filler, 16,400 bph – Overview This used aseptic form-fill-seal carton filler is a Tetra Pak A1 – Tetra Classic Aseptic (TCA), designed for high-speed small-format beverage production. Designed to form, fill, and seal tetrahedral cartons directly from roll-fed packaging material, it offers reliable performance for UHT products and shelf-stable beverages. As a pre-owned industrial packaging system currently in production, it is an excellent choice for upgrading a used bottling line with proven aseptic capacity. Technical Specifications and Performance Data Manufacturer/Model: Tetra Pak A1 – Tetra Classic Aseptic (TCA) Technology: Form-fill-seal aseptic carton filler (roll-fed laminate); non-isobaric application Year of Manufacture: 2006 Operating Speed: 16,400 packages per hour (pph) Package Style: Tetra Classic Aseptic (tetrahedral cartons) Fill Volume Range: 65-100 ml Installed Accessory: 65 ml Conversion Kit Recorded Operating Hours: 42,053 (Line A) Current Status: In Production; Excellent running condition Typical products: UHT milk, flavored dairy products, fruit juices, nectar drinks and other aseptic-ready liquid foods suitable for carton packaging Advanced automation and control systems Precision web handling and registration Roll-fed laminate forming with print mark registration for accurate cutting and sealing Consistent package geometry for stable downstream handling and cartoning PLC and HMI-based operation Centralized PLC control with operator HMI for recipes, alarms and line diagnostics Automated routines supporting production start-up, format changeover and cleaning sequences Aseptic process features Sterilization of packaging material and controlled aseptic filling environment according to A1 TCA design Ready for CIP/SIP integration in product interface; Sterile air management and filtration consistent with aseptic practice Production line integration capabilities Upstream connectivity Compatible with UHT/ESL processing systems, balance tanks, product deaeration and in-line quality monitoring Product feed interfaces designed for hygienic connections and controlled flow Downstream and end-of-line Interfaces for carton conveyors, checkweighers, date coding/inkjet printing, case packing and palletizing Suitable for integration within a used bottling line or mixed-format beverage production layout Standard I/O controls and data for line interlocks and efficiency tracking; Supports line start/stop coordination Data points available for OEE and quality reporting via machine HMI/PLC (for OEM configuration) Machine condition and maintenance history Currently in production with 42,053 hours of operation recorded Described as in very good condition with stable output at rated speed Clean and maintained pre-owned filler, suitable for rapid redistribution in industrial packaging environments Operational performance and versatility High speed, small volume capacity: 16,400 pph in 65-100 ml formats 65 ml conversion kit included to optimize format changeovers for on-the-go packages Designed for continuous, hygienic operation with minimal waste and reliable seal integrity Ideal for value-added SKUs in dairy, juice and functional beverage manufacturing Installation and site preparation requirements Environment: Aseptic filling area with controlled temperature, humidity and air quality per OEM recommendations Utilities: 3-phase power, oil-free compressed air, sterile air, Vacuum (if required), process steam for SIP/sterilization, chilled/cooling water and CIP connections Process: Hygienic product inlet from UHT system/balance tank with sanitary piping and valves Packaging provision: Storage/handling of roll-fed laminates and provisions for print mark alignment Layout: Sufficient floor space, maintenance clearance, maintenance access and ergonomic operator stations Compliance: Installation according to Tetra Pak guidelines and applicable local regulations Safety standards and compliance certification Machine protection with interlocking doors and emergency stop circuit Lockout/tagout provisions and safety labelling consistent with industrial machinery practice Hygienic and food contact design principles appropriate for aseptic operations Ultimate compliance with applicable standards and directives depends on the destination country and buyer integration; Verification during FAT/SAT is recommended This Tetra Pak A1 – Tetra Classic Aseptic filler is a robust, used solution for producers looking for reliable aseptic capacity in a used bottling line or in expanding industrial packaging operations, combining speed, format flexibility and proven Tetra Pak engineering.