Description
Machine Overview The ATLANTA COMBIGIOTTO 90-M is an automatic in-line packaging machine designed to collate containers and package them on a corrugated tray with wrapping film. The machine is configured for Wrap + Film on Tray and operates with a straight product infeed. It is suitable for a wide range of containers, from 0.5 L up to 10 L, typically covering PET, glass or HDPE bottles, cans and similar rigid containers. The unit was manufactured in 2008 and underwent a major overhaul in 2022. It is described as ready for use. Operating Mode: Automatic Infeed Layout: Straight infeed (in-line) Packaging: Tray with plain film Size Range: 0.5 L – 10 L Machine Configuration: Delivered without container infeed system (line loaded) Year of Manufacture: 2008; Overhauled: 2022 Typical Process Sequence: In-line product collation; Tray blank picking and forming/wrapping around the booklet; application of neutral film and sealing; unloading for downstream handling. The configuration offers robust tray stabilization with protective film, suitable for distribution and palletizing. Key Technical Data Model: COMBIGIOTTO 90-M Brand: ATLANTA Operating Conditions: Ready for Use Packaging Configuration: Wrap + Film on Tray Film Type: Neutral Tray: Available (Tray Packaging Configuration) Machine Infeed Type: Straight (In-Line) Format Capacity: 0.5 L to 10 L Containers Year: 2008 (Revised 2022) Automation & Control PLC-based industrial control with HMI for recipe and setpoint management (format parameters stored for repeatability). Speed control via frequency inverters/servo drives to synchronize infeed, collating, tray wrapping and film application. Integrated diagnostics, alarm history, and counters (shift/batch totals). Typical sensors: product presence, jam detection, end of film roll, tray blank level, safety interlock status. Electrical protection rating: IP54 for electrical system and motors. Line Integration: Container Power Supply: Not supplied with this machine. The packer expects a stable and synchronized upstream power supply (accumulation/spacing/division by the line integrator). The in-line design simplifies alignment with fillers, labelers, and downstream conveyors. Standard interface signals (typical): machine ready, run authorization, emergency stop circuit, fault, upstream/downstream handshake. Detailed I/O list can be aligned during integration. Output ready for connection to downstream handling such as conveyors, inspection, or palletizing (to be defined during project engineering). Status and Maintenance: General Status: Ready for use. Overhaul completed in 2022 to restore full functionality. Recommended preventive maintenance: Periodic inspection of film path and sealing elements, grouping guides, tray magazine mechanisms, and conveyor chains/belts. Documentation and spare part recommendations can be provided during commissioning and FAT/SAT planning. Performance and versatility: The wide range of sizes from 0.5 L to 10 L allows for use in beverages, edible oil, domestic/industrial liquids, and similar applications. Multiple formatting patterns are possible depending on container geometry and tray footprint (to be designed per product list). Film: Compatible with neutral film; roll thickness and dimensions must be validated based on final package specifications. Format changeover: Mechanical adjustments and format components, with recipe-assisted settings via HMI to reduce setup time. Nominal production depends on format, size, and film/tray specifications; final performance to be confirmed during testing. Site Requirements Mains voltage: 400 V ± 5% Frequency: 50 Hz ± 1% Distribution: 3P + N + PE (separate neutral and protective earth) Auxiliary voltages: 24 V DC Instrumentation voltages: 24 V AC – 230 V AC Electrical protection: IP54 (cabinet and motors) Ambient temperature: 5 – 40 °C Relative humidity: 30 – 80% (non-condensing) Maximum altitude: 1000 m above sea level Hazardous or explosive atmosphere: Not permitted Compressed air and consumer consumption: To be confirmed based on final configuration and options. Safety and compliance Safety guards with interlocking access doors and emergency stop circuit on accessible sides. Main switch/lockable disconnect switch on the electrical cabinet; Overcurrent and short-circuit protection according to industry standards. Design and construction consistent with EU machine safety principles applicable to the year of manufacture; IP54 electrical rating for dusty/humid industrial environments (non-washdown). Risk assessment and CE documentation available upon request for integration and compliance verification within the complete line.