Detailed technical data sheet - Diamantfill DF2500 (year: 2005)

Brand and Model:

• Brand: diamantfill

• Model: DF2500

• Year of production: 2005

Main features:

• Diamond wire speed: 0-40 m/sec

• Diamond wire length: 21-30 meters

• Motor power: 22 kW

• Power supply voltage: 400 V / 50 Hz

• Total weight: 6,000 kg

• Cut size: 4,000 xh 2,500 mm

Components and Structure:

• The structure of the machine is made with a solid steel base that guarantees stability and resistance during the cutting process.

• The diamond wire power system is precise and reliable, supporting a fluid movement of the wire to guarantee high quality cuts.

• The 22 kW engine is designed to manage high loads and offers sufficient power to cope with intensive cutting operations, increasing productivity and reducing processing times.

• The generous dimensions of the machine, 4,000 mm in length and 2,500 mm in height, allow them to operate on large materials, such as marble, granite, ceramics and hard stones, guaranteeing a versatility of use in various sectors.

Use procedure:
the functioning of the Diamantfill DF2500 is relatively simple. The machine takes a diamond wire that moves at high speed (up to 40 m/sec) to cut rigid and large materials. The length of the diamond wire, which varies between 21 and 30 meters, allows you to perform deep and precision cuts. The machine is designed to cut thick materials up to 2,500 mm in height.

Accessories and customizations:

• Diamond wire: it can be customized based on the type of material to be worked. It is commonly used for cutting stone, marble and ceramics.

• Cooling system: to ensure optimal operation and prevent engine and wire overheating, a liquid cooling system is often combined.

Workable materials:

• Marble

• Granite

• Ceramic

• Hard stone and other robust surfaces

Optimal use parameters and mathematical formulas:
to determine the optimal use parameters of a machine such as Diamantfill DF2500, it is important to consider:

• Cutting speed: The speed of the diamond wire can be adjusted between 0 and 40 m/sec. The ideal speed depends on the material to be cut. A general formula that can be used to calculate the cutting speed is:

  V = D murd2v = \ FRACC {d \ cdot \ omega} {2}
  $V$ $=$ 2 d ⋅ Ω where

  • VV $V$ is the speed of the wire (m/sec),

  • DD $D$ is the diameter of the wire (mm),

  • Ω \ Omega $\Omega$ is the angular speed (RAD/S).

• Energy efficiency: the 22 kW engine is designed to provide optimal power, but energy consumption depends on the hardness of the material and the set cutting speed. Overall efficiency can be improved with an adequate energy management system.

Maintenance and care of the machine:
To ensure that the Diamantfill DF2500 functions correctly over time, it is essential to carry out regular maintenance:

1. Control and replacement of the diamond wire: the wire must be replaced periodically according to wear.

2. Cleaning the cooling system: to prevent overheating, the cooling system must be cleaned frequently.

3. Lubrication of the movable parts: the guides and components of the wire movement must be lubricated to reduce friction and wear.

How to understand if it is a good used:
when you buy a used machine like the Diamantfill DF2500, it is important to check:

• The condition of the diamond wire : a worn or damaged thread could compromise the quality of the cut.

• Motor status : Check if the engine works without excessive noise and overheating.

• Control of guides and movements : there must be a minimal usury, without playing in the guides.

• Cooling system : must work correctly to avoid damage during cutting.

Use sectors:
Diamantfill DF2500 is a very versatile machine, mainly used in the sector of cutting hard and robust materials. It is used in:

• Marble and granite industry : for cutting stone slabs.

• Ceramics and stone materials : for the precise cut of tiles and ceramic blocks.

• Building : for the cut of hard and resistant construction materials.

• Mining industry : to work on excavation and mineral materials.

Because it is better to buy it used:
buying a machine like the used Diamantfill DF2500 is an excellent solution for companies that wish to obtain high performance without facing a high initial investment. Quality machines like this, if well maintained, can continue to operate with high performance for many years, representing a safe and advantageous investment compared to the purchase of a new, more expensive machine.

Conclusion:
Diamantfill DF2500, year 2005, is a powerful and precise machine, ideal for cutting hard materials such as marble, granite and ceramic. With a adjustable thread speed and a powerful 22 kW engine, it is suitable for intensive operations in various industrial sectors. If well maintained, a machine used like this represents an excellent choice for those looking for quality and high performance without the cost of a new machine.