Description
Used Arol 6-Head ROPP Capping Machine, 6000 BPH The used Arol 6-Head ROPP Capping Machine, 6000 BPH, is a rotary capping system designed to apply pilfer-proof roll-on (ROPP) aluminum closures with high precision and consistent performance. This unit is equipped with six dedicated capping heads, each configured to accurately form aluminum screw caps directly onto bottles, ensuring a secure seal and the formation of tamper-evident bands. The machine is designed for continuous operation within high-speed bottling lines and is capable of reaching a maximum nominal production rate of 6,000 bottles per hour under optimal operating conditions. The capping process used by this equipment involves positioning the aluminum closure on the bottle neck and applying a controlled rolling action that forms the cap threads in perfect alignment with the bottle neck finish. The result is a secure closure that's easy for the end user to open, with the tamper-evident strip remaining intact until the first opening. ROPP closure technology is widely used in the beverage and liquid food industry for wine, spirits, oil, fruit juice, and other products requiring a hermetic, tamper-proof seal. This machine operates counterclockwise and has been configured to handle multiple bottle formats. Supported formats include standard Bordeaux bottles, larger Bordeaux variants, and two additional format types that can be adapted via format changeover parts. Format changeover is accomplished by replacing the necessary components, allowing the operator to configure the machine for the required bottle height, diameter, and closure specifications. Technical Operation and Capacity The used Arol 6-head 6000 BPH ROPP capping machine is built around a rotating turret design, where bottles are fed into the starwheel feed system, indexed into position under each capping head, and held securely during the capping cycle. The six heads operate in continuous motion, ensuring each bottle is capped as the turret rotates, eliminating the stop-and-go motion typical of in-line systems and enabling increased productivity. Each capping head is designed with precision rolling elements and spring mechanisms to accommodate small variations in bottle height and neck profile, ensuring consistent closure application without damaging the glass or deforming aluminum caps. The rolling knives or rollers in each head are adjustable to suit closure specifications, allowing fine-tuning for proper thread formation and tamper-evident band application. The machine's mechanical synchronization ensures that bottle transfer from the conveyor to the starwheel, through the capping cycle, and onto the discharge conveyor occurs without misalignment or cap movement. An integrated bottle clamping system securely holds each container during the capping operation, preventing bottle rotation and allowing for precise cap formation. Under optimal conditions, with standard 0.75 L Bordeaux bottles and compatible ROPP closures, the machine can deliver up to 6,000 bottles per hour. Actual performance may vary depending on the specific bottle format, closure size, and line integration. The six-head configuration offers a balance between speed and operational stability, making it suitable for both medium- and high-capacity production lines. Design Features and Format Flexibility The used Arol 6-head 6,000 BPH ROPP capping machine features a stainless steel frame and contact parts to ensure durability, hygiene, and ease of cleaning, in compliance with food and beverage industry standards. The product contact surfaces are designed for easy washing and corrosion resistance. The turret and starwheel are made of precision-machined components, ensuring smooth operation even at higher speeds. The counterclockwise rotation of the turret is designed to accommodate specific line layouts and integrates seamlessly with upstream and downstream filling, labeling, or packaging equipment. The machine's format versatility is one of its strengths, as it can be configured for at least four different bottle types, including the standard Bordeaux and Grande Bordeaux formats. Additional format sets allow for production flexibility, allowing manufacturers to switch between product lines without the need for separate dedicated capping equipment. The capping heads are designed for ROPP aluminum closures, with custom dimensions to meet industry standards. Common closure dimensions, such as 30x60 mm for winemaking applications, or other compatible ROPP dimensions, can be applied, provided the appropriate tooling is installed. The cap feeding system ensures continuous closure feeding from the cap sorter to the chute and onto the bottles without interruption, maintaining high-speed operation. The machine's drive system is mechanically robust and delivers consistent torque and head rotation speed in all capping positions. Integrated safety guards and interlocks protect operators and allow visual inspection of the capping process. The transparent guard allows for quick monitoring of head performance and cap feeding without interrupting production. The used Arol 6-head 6000 BPH ROPP capping machine is precise, reliable, and flexible, designed for sustained production in demanding bottling environments. Thanks to its six-head rotating configuration, counterclockwise operation, multi-format capacity, and compatibility with industry-standard ROPP closures, it delivers consistent sealing performance while maintaining high output levels. Its engineering design prioritizes precision, product integrity, and adaptability to diverse production needs.