Technical Data Sheet: GADE Precisa 3000 x 100 ton Sheet Metal Bending Machine

Introduction

The GADE Precisa 3000 x 100 ton sheet metal bending machine is a highly specialized machine designed for precise bending of large sheet metal. This model, which can be used in a variety of industrial sectors, offers high performance and versatility thanks to its robust construction and advanced CNC features. Purchasing a used unit like this can be an excellent opportunity to obtain a high-quality machine at a low cost, especially if it is well-maintained and in good working order.

Product Description

Brand: GADE
Model: Precisa 3000 x 100 ton
Type: Sheet Metal Bending Machine

Components and Materials

• Structure: The GADE Precisa 3000 x 100 ton press brake is constructed with a sturdy steel frame, designed to withstand mechanical stress and ensure stability during operation. The steel construction ensures long life and consistent precision.
• Hydraulic Cylinders: Used to apply bending force, hydraulic cylinders are designed to handle high loads and ensure uniform pressure along the entire length of the sheet metal.
• CNC Control: Equipped with an ESA CNC control, the machine offers precision and repeatability in bending programming.
• Worktop: The worktop is made of wear-resistant steel, designed to support the weight of the sheets and ensure a uniform work surface.

Measurements and Performances

• Effective Bending Length: 3100 mm

• Bending Pressure: 100 tons

• Passage between uprights: 2600 mm

• Distance between table and ram: 430 mm

• Worktop Height: 900 mm

• Side recess: 500 mm

• Number of Axes: 4 (Y1, Y2, X1, X)

  • Y1 and Y2: Control of the vertical position of the ram
  • X1: Horizontal movement of the work plane
  • X: Matrix movement

• Engine Power: 11 kW

Mechanical Characteristics

• Hydraulic Crowning: Hydraulic crowning allows you to perform bends with a constant radius, improving the quality and precision of the bending.
• ESA CNC Control: Allows for precise programming of bending operations and the storage of complex work cycles. The CNC system facilitates the setup and execution of repetitive bends with high precision.
• Safety Devices: The machine is equipped with safety devices to ensure operator protection, compliant with CE regulations.

Usage Procedure

1. Material Preparation: Place the sheet metal on the work surface, making sure it is correctly aligned with the die and ram.
2. Setup: Use the CNC control to set the bending specifications, including bend length and angle. Configure the axis movements (Y1, Y2, X1, X) according to the part requirements.
3. Execution: Start the bending cycle via the CNC control panel. Monitor the process to ensure the sheet metal is bent according to the set specifications.
4. Check and Adjust: After bending, check the workpiece to ensure it meets the desired specifications. Make any adjustments if necessary.

Compatible Accessories

• Additional Die and Ram: To accommodate different bending geometries.
• Cooling System: To manage high temperatures during prolonged processing.
• Support Devices: To facilitate the handling of large and heavy sheet metal.

Mathematical Formulas for Optimal Use

• Bending Force (F): Can be calculated with: F=P×L2F = \frac{P \times L}{2} $F$ $=$ 2 P × L ​Where

  • PP $P$ is the bending pressure in tons.
  • LL $L$ is the useful bending length in mm.

• Bending Radius (R): Determined by the distance between the die and the strut: R=H2R = \frac{H}{2} $R$ $=$ 2 H ​Where

  • HH $H$ is the fold height in mm.

Workable Materials

The GADE Precisa 3000 x 100 ton bending machine is designed to work on various metal materials, including:

• Stainless Steel: For applications requiring corrosion resistance.
• Carbon Steel: Suitable for structural and construction applications.
• Aluminium: For lightweight and precision applications.

Maintenance and Evaluation of Used Vehicles

• Maintenance: Perform regular checks on hydraulic components and the CNC system. Lubricate moving parts and inspect the structure for signs of wear. Verify the proper functioning of safety devices.
• Used Appraisal: Check that the CNC system is functioning properly and that there are no signs of structural damage or excessive wear. Verify that all safety devices are functional and comply with CE regulations.

Sectors of Use

The GADE Precisa 3000 x 100 ton sheet metal bending machine is used in various industrial sectors:

• Metalworking Industry: For the production of complex metal components.
• Automotive sector: In the production of vehicle parts and equipment.
• Construction Industry: For processing sheet metal in structures and buildings.

Why Buy It Used and Ready for Delivery

• Lower Cost: Buying a used press brake like the GADE Precisa 3000 x 100 ton can significantly reduce costs compared to purchasing a new one, while maintaining a good level of performance.
• Immediate Availability: Purchasing ready for delivery allows you to quickly start operations without long waiting times.
• Reliability: GADE benders are known for their durability and precision, and a well-maintained used unit offers excellent value.

Conclusion

The GADE Precisa 3000 x 100 ton sheet metal bending machine is an excellent choice for those seeking a robust and precise machine for processing large sheet metal. The combination of solid construction, advanced CNC functionality, and the option of purchasing used and ready for immediate delivery makes this model a viable solution for many industrial sectors. With proper maintenance and a careful evaluation, a used unit can offer excellent performance at a competitive price.