Used Tetra Pak A3/Flex 150V TBA 1000B Aseptic Filler – Overview This used Tetra Pak A3/Flex 150V TBA 1000B is a proven aseptic carton filler designed for industrial packaging and beverage production. Configured for 1000 ml Tetra Brik Aseptic (Base) packages, it offers reliable, continuous operation for UHT milk, fruit juices, and other shelf-stable beverages. With a rated capacity of approximately 7,000 packages/hour, this used bottling line component combines high productivity with aseptic integrity for modern carton packaging. Technical specifications and performance data Manufacturer: Tetra Pak Model: A3/Flex 150V TBA 1000B Year of manufacture: 2008 Filling type: Aseptic (non-isobaric carton filling) Pack size: Tetra Brik Aseptic 1000 ml (Basic) Rated speed: ≈ 7,000 packs/hour Operating hours: ≈ 30,000 hours Utilities Electrical system: 400 V, 50 Hz, 3-phase Installed power: up to ≈ 50 kW (typ. 35-50 kW depending on configuration) Compressed air: 6-8 bar, ≈ 300-500 Nl/min Water/steam: ≈ 0.5–1.0 m³/h (for treatment/sterilisation users) Dimensions and weight Approx. footprint (L × W × H): 7 × 3 × 4.5 m Approximate weight: ≈ 7,000 kg (model range 6,000–8,000 kg) Note: Technical values ​​are indicative for this A3/Flex configuration and must be confirmed during inspection/FAT. Advanced Automation and Control Systems The A3/Flex platform features OEM PLC-based control with touchscreen HMI for recipe management, alarms and diagnostics. Motion control synchronizes the forming, filling and sealing cycles to maintain aseptic integrity and packaging quality at high speed. Typical features include: Recipe management for milk, juice and UHT beverages Integrated process supervision and event/alarm logs I/O provisions for upstream/downstream line devices Recommended pre-startup verification: PLC functions, valve actuation, pump performance and seal integrity Production line integration capabilities This aseptic carton filler integrates efficiently within a used bottling line or a new beverage production layout: Upstream: Packaging material feeding and sterilization modules according to OEM design Downstream: Accumulation conveyors, straw/cap applicators, case packers, palletizers Utilities/process: Interfaces for CIP/SIP connection to plant systems, sterile air, water and steam Controls: Standard digital/analog I/O and fieldbus-ready architecture depending on configuration Ideal for pre-owned industrial packaging projects requiring aseptic carton formats and stable, high-speed operation. Machine Condition and Maintenance History Condition: Used, currently in storage Approximate Machine Hours: ≈ 30,000 Operational Note: Continuous production achievable with appropriate preventative maintenance Recommended Pre-Commissioning Checks: Pumps, aseptic valves, PLC functionality, elastomers and seals Routine inspection, replacement of wear parts and validation of aseptic barriers are recommended prior to restart. Operational Performance and Versatility Product Scope: Milk, fruit juices and UHT shelf-stable beverages Format: Tetra Brik Aseptic 1000ml (Base) for high-demand retail SKUs Aseptic Process: Designed for sterile forming, filling and sealing of cartons Changeover: Recipe-based adjustments within the 1000ml base format (mechanical controls required) Combines packaging efficiency with aseptic reliability, supporting consistent product quality and extended shelf life in carton packaging. Installation and Site Preparation Requirements Footprint and Clearance: Allow a footprint of 7 × 3 m and ≈ 4.5 m height; provide additional operating and maintenance access/ Flooring: Level industrial floor with ≈ 7,000 kg plus dynamic loads Electrical: 400 V, 50 Hz, 3 ph supply rated for up to ≈ 50 kW Compressed Air: Dry, oil-free air at 6–8 bar with sufficient flow rate Water/Steam: Connections for OEMs for sterilization and utilities (≈ 0.5–1.0 m³/h) Environment: Controlled hygienic conditions; Aseptic chamber or segregated area recommended for sterilization and carton filling Process integration: CIP/SIP connections, exhaust, and ventilation per plant standards Safety standards and compliance certification The A3/Flex design typically includes interlocked guarding and access points aligned with OEM safety concepts for industrial packaging machinery. For this unit: Safety verification: Purchaser must confirm compliance with applicable local standards (e.g., CE/OSHA) during inspection Documentation: Specific operator/technical manuals and safety certificates are not listed at this time; availability to be confirmed Commissioning: Perform risk assessment, functional safety testing, and validation of emergency stops/interlocks prior to production This Tetra Pak aseptic filler is a robust choice for beverage plants expanding or upgrading a used bottling line, offering reliable performance of 7,000 packs/hour in the basic 1000ml Tetra Brik Aseptic format.