Technical Data Sheet for the 400 L 5.5 HP Allubit Coated Ball Mill for Enamels

Make and Model

The 400L Allubit-Lined Glaze Ball Mill is a specialized piece of equipment designed for grinding and dispersing glazes and ceramic materials. With a capacity of 400 liters and a power output of 5.5 HP, this mill is equipped with an Allubit liner and a braking system and has recently been overhauled to ensure optimal performance.

Structure and Components

1. Body of the Mill:

   • Material : Coated in Allubit. Allubit is a highly wear- and corrosion-resistant material, ideal for applications requiring long life and high strength.
   • Capacity : 400 liters. This capacity allows for large volumes of material to be processed at once, increasing process efficiency.

2. Motor:

   • Power : 5.5 HP (approximately 4 kW). The motor's power is adequate to ensure effective grinding and high throughput.
   • Brake : Equipped with a brake to control and stop the mill safely and quickly, improving safety and accuracy during operation.

3. Spheres:

   • Type : Uses grinding balls, which are crucial to the glaze dispersion and grinding process. The balls are high-quality to ensure effective grinding of the material.

4. Braking System:

   • Type : Mechanical or electric brake, depending on the model. It allows for precise control of rotation speed and rapid stopping, reducing downtime and increasing safety.

5. Coating:

   • Material : Allubit. This coating provides excellent protection against wear and corrosion, extending the life of the mill and improving the quality of the workpiece.

Technical Characteristics

• Tank Capacity : 400 litres
• Engine Power : 5.5 HP (4 kW)
• Coating Material : Allubit
• Braking System : Included

Usage Procedure

1. Installation : Place the mill on a stable and secure surface. Make sure the feed and exhaust systems are properly installed and functioning.

2. Material Preparation : Load the glazes or ceramic materials into the mill. Make sure the grinding balls are present and in good condition.

3. Setup and Startup : Adjust the mill settings, including rotation speed and grinding time. Start the mill and monitor the grinding process.

4. Inspection and Collection : During operation, monitor the dispersion and grinding quality. Collect the treated material once the process is complete.

5. Shutdown and Maintenance : After use, turn off the mill and clean the work areas. Perform regular checks and maintenance, including checking the grinding balls and liner.

Accessories and combinations

• Cooling System : To maintain an optimal working temperature and prevent overheating.
• Maintenance Kit : Includes tools and spare parts for maintaining and replacing grinding balls.
• Filtration System : To remove dust and impurities from the treated materials.

Formulas and Parameters of Optimal Use

1. Grinding Speed ​​(V) : Adjust the mill speed based on the type of material and the size of the balls. The speed can be calculated using the formula:

   $$V$$

   where NN $N$ is the number of revolutions per minute and DD $D$ is the diameter of the drum.

2. Grinding Time (T) : Determined by the desired consistency of the material. Adjust the time based on the processing specifications and the viscosity of the glazes.

3. Ball Size (S) : The size of the balls affects the grinding quality. Smaller balls are suitable for fine materials, while larger ones are used for coarser materials.

Maintenance

To keep your 400L Allubit Coated Ball Mill in top condition:

• Regular Cleaning : Remove enamel residue and dust from the internal and external parts of the mill.
• Ball Inspection : Check the grinding balls for wear and replace if necessary.
• Lining Check : Check the Allubit lining for signs of wear and replace if damaged.
• Engine and Brake Maintenance : Monitor the operation of the engine and braking system and make any necessary repairs or replacements.

Evaluation of used cars

When evaluating a used mill:

• General Conditions : Check the aesthetic and functional condition of the mill.
• Ball and Liner Functionality : Ensure your grinding balls and Allubit liner are in good condition and operational.
• Engine and Brake Condition : Check that the engine and braking system are functioning correctly and are free from defects.

Sectors of Use

The Allubit Coated Ball Mill 400 L is used in:

• Ceramic Industry : For the grinding of glazes and ceramic materials.
• Coating Industry : To prepare enamel and paint mixtures.
• Research Laboratories : For the experimentation and production of new materials and formulations.

Advantages of Used Equipment

Buying a 400L Allubit Coated Ball Mill offers advantages such as:

• Lower Cost : More competitive price than a new mill.
• Reliability : If well maintained, a used mill can provide excellent performance.
• Immediate Availability : It could be ready for use without long waits.

In summary, the 400L Allubit-Lined Ball Mill with a 5.5 HP motor is a robust and versatile machine, ideal for grinding glazes and ceramic materials. The combination of a durable Allubit coating and a braking system make it a reliable option for industrial and laboratory applications. Purchasing a used model can be a good option, as long as the machine is in good condition and well-maintained.