CURSAL CUTTING LINE MOD. TRV 500 WITH 6 MT ELECTRONIC PUSHER - CE Machine under review

Technical Data Sheet and Detailed Description of the Cursal Mod. TRV 500 Mitre Saw Line with 6 Meter Electronic Pusher

1. General Description

The Cursal TRV 500 Mitre Saw is a high-precision industrial machine designed for cutting and processing materials, especially wood and wood-based materials. Equipped with a 6-meter electronic pusher, this mitre saw can make quick and precise cuts on considerable lengths of workpiece. The electronic pusher system automates material positioning, increasing efficiency and reducing human error. CE certified, the machine complies with all European safety standards.

2. Technical Specifications

• Model: Cursal TRV 500
• Pusher: Electronic, length 6 meters
• Cutting Capacity:
  • Maximum blade diameter: Specify the value
  • Maximum cutting length: Up to 6 metres
  • Feed speed: Electronically adjustable
• Working Mode: Automatic with programmable electronic pusher
• Workable Materials: Solid wood, wood panels, composite materials, plastic
• Power supply: Electric
• Certifications: CE with complete documentation
• Condition: Overhauled machine

3. Composition of the Machine

The Cursal TRV 500 cutting machine line is composed of the following main components:

• Support Frame: Sturdy steel construction to ensure stability during cutting.
• Cutting Unit (Blade): High-speed circular blade, capable of cutting materials with precision.
• Electronic Pusher: Automated unit that pushes the material to the desired cutting position with millimeter precision.
• Electronic Control System: Control panel for setting cutting parameters and pusher position.
• Conveyor (conveyor belt): Belt for transporting material before and after cutting.
• Safety Systems: Safety barriers, locking systems and emergency stops.

4. Use and Optimization

How to use:

1. Setting Cutting Parameters:

   • Use the electronic control panel to set the cutting length and feed speed.
   • Program the positioning of the material via the electronic pusher.

2. Loading Material:

   • Place the material on the conveyor belt and make sure it is well aligned with the blade.

3. Execution of the Cut:

   • Start the machine, which will automatically move the material to the correct position and proceed with cutting.
   • Monitor the process via the control panel display to ensure everything is working properly.

When to use it:

• Mass Production: Ideal for industrial environments where continuous, automated production is required.
• Repetitive cuts: When cuts of pieces of identical or variable length are required, but in large quantities.
• Materials of considerable length: Perfect for cutting materials up to 6 metres.

Materials it works with:

• Solid wood
• Wood panels (plywood, MDF, chipboard)
• Composite materials
• Plastic (depends on the blade used)

Formulas for cutting optimization:

• Calculation of cutting speed (V):
  V=n×D×π1000V = \frac{n \times D \times \pi}{1000}
  $V$ $=$ 1000 n × D × π ​Where

  • nn $n$ is the blade rotation speed (rpm),
  • DD $D$ is the blade diameter (mm),
  • VV $V$ is the cutting speed (m/min).

• Feed force (F): Calculate the force required to optimally feed the material, minimizing blade wear and ensuring a clean cut.

5. Maintenance

Ordinary Maintenance:

• Cleaning: Regularly remove cutting debris from the conveyor belt and work area.
• Blade Check: Check the integrity of the blade and sharpen or replace it when necessary.
• Lubrication: Lubricate all moving parts, especially the electronic pusher, to ensure smooth movement.
• Checking the electronic system: Regularly check the operation of the control panel and electronic system to prevent malfunctions.

Extraordinary Maintenance:

• Complete Overhaul: Perform a periodic overhaul of the machine, ideally every 1000 hours of operation or as recommended by the manufacturer.
• Component Replacement: Monitor wearing parts, such as belts, bearings, and motors, and replace them when necessary.

6. Alternatives and Considerations for Buying Used

Alternatives:

• Manual cutting machines: Suitable for less intensive work, but with lower precision and productivity.
• Industrial band saws: Ideal for cutting thick wood, but less precise for longitudinal cuts.

Choosing a Used Car:

• Inspection Status: Make sure the machine has been inspected by a certified technician and that all parts are in good condition.
• Documentation: Check that all documentation is present, including user manuals and CE certification.
• Test Run: Request a hands-on demonstration to verify the machine's efficiency and accuracy.

Why it is better to buy used:

• Economic savings: Buying a used, but reconditioned machine allows for significant savings compared to buying a new machine.
• Reliability: Reconditioned machines are restored to optimal operating conditions, ensuring high performance.
• Sustainability: Buying a used machine helps reduce the environmental impact associated with the production of new equipment.

The Cursal TRV 500 cutting line is an ideal solution for those requiring reliable, high-precision equipment for cutting long and varied materials. Purchasing a used and reconditioned model offers excellent value, allowing you to achieve high-level performance at a reasonable cost.